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Kar S, Basu N, Sk M, Chowdhury M. Assessing Activation Quality through Evaporative Drying Patterns of Zr-MOF (UiO-66) Colloidal Droplets. ACS APPLIED MATERIALS & INTERFACES 2024; 16:34326-34337. [PMID: 38885609 DOI: 10.1021/acsami.4c04259] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/20/2024]
Abstract
We demonstrate a simple droplet diagnostic approach to monitor the UiO-66 MOF (metal-organic framework) synthesis and its quality using the sessile droplet drying phenomenon. Drying a sessile droplet involves evaporation-driven hydrodynamic flow and particle-nature-dependent self-assembled deposition. In general, the MOF synthesis process involves different sizes and physicochemical nature of particles in every synthesis stage. Equivalent quantities of each of purified pore-activated UiO-66 MOF, yet-to-be-purified pore-inactivated UiO-66 MOF, and reaction precursors of UiO-66 MOF give different deposition patterns when a well-dispersed aqueous droplet of these materials undergoes drying over substrates of varying stiffness and wettability. Yet-to-be-purified, pore-inactivated UiO-66 MOF nanoparticles undergo transport toward the droplet periphery, leading to a thick ring-like deposition at the dried droplet edge. Under appropriate drying conditions, such a deposit leads to desiccation-type mud-like reticular cracking. We study the origin of such ring-like deposits and cracks to understand how the surface charge density of UiO-66 particles controls their stability. We demonstrate that ZrOCl2 salt trapped in a nonpurified pore-inactivated UiO-66 MOF moiety is the principal reason for ring-like deposit formation and subsequent cracking in its dried aqueous droplet edge. Qualitatively, we identified Lewis acid salts that are capable of acting as Bro̷nsted acid upon hydrolysis (like FeCl3, SnCl2, and ZrOCl2), influence surface charge density and colloidal stability of dispersed UiO-66 MOF particles. As a result, immediate particle coagulation is avoided, so those travel to the droplet edge, forming ring-like deposition and subsequent cracking upon drying. Further, we show that crack patterns on such deposits are highly dependent on the stiffness and temperature of depositing substrates via a competition between axial and lateral strains at the deposit-substrate interface.
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Affiliation(s)
- Salini Kar
- Lab of Soft Interfaces, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076, India
| | - Nandita Basu
- Department of Chemistry, Indian Institute of Technology Bombay, Mumbai 400076, India
| | - Mostakim Sk
- Lab of Soft Interfaces, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076, India
| | - Mithun Chowdhury
- Lab of Soft Interfaces, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076, India
- Center for Research in Nano Technology and Science, Indian Institute of Technology Bombay, Mumbai 400076, India
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2
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Niu Z, Zhao Y, Zhang Q, Zhao Z, Ge D, Zhou J, Xu Y. Suppression of cracking in drying colloidal suspensions with chain-like particles. J Chem Phys 2024; 160:164901. [PMID: 38656445 DOI: 10.1063/5.0203112] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/09/2024] [Accepted: 04/03/2024] [Indexed: 04/26/2024] Open
Abstract
The prevention of drying-induced cracking is crucial in maintaining the mechanical integrity and functionality of colloidal deposits and coatings. Despite exploring various approaches, controlling drying-induced cracking remains a subject of great scientific interest and practical importance. By introducing chain-like particles composed of the same material and with comparable size into commonly used colloidal suspensions of spherical silica nanoparticles, we can significantly reduce the cracks formed in dried particle deposits and achieve a fivefold increase in the critical cracking thickness of colloidal silica coatings. The mechanism underlying the crack suppression is attributed to the increased porosity and pore sizes in dried particle deposits containing chain-like particle, which essentially leads to reduction in internal stresses developed during the drying process. Meanwhile, the nanoindentation measurements reveal that colloidal deposits with chain-like particles exhibit a smaller reduction in hardness compared to those reported using other cracking suppression approaches. This work demonstrates a promising technique for preparing colloidal coatings with enhanced crack resistance while maintaining desirable mechanical properties.
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Affiliation(s)
- Zhaoxia Niu
- School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China
| | - Yiping Zhao
- Institute for Engineering and Technology, Xinxing Cathay International Group, Shanghai 201403, China
| | - Qiuting Zhang
- School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China
| | - Zhiyuan Zhao
- Wenzhou Institute, University of Chinese Academy of Science, Wenzhou, Zhejiang 325000, China
| | - Dengteng Ge
- Institute for Engineering and Technology, Xinxing Cathay International Group, Shanghai 201403, China
| | - Jiajia Zhou
- South China Advanced Institute for Soft Matter Science and Technology, School of Emergent Soft Matter, South China University of Technology, Guangzhou 510640, China
- Guangdong Provincial Key Laboratory of Functional and Intelligent Hybrid Materials and Devices, South China University of Technology, Guangzhou 510640, China
| | - Ye Xu
- School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China
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Emerse M, Lama H, Basavaraj MG, Singh R, Satapathy DK. Morphologies of electric-field-driven cracks in dried dispersions of ellipsoids. Phys Rev E 2024; 109:024604. [PMID: 38491700 DOI: 10.1103/physreve.109.024604] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2023] [Accepted: 01/18/2024] [Indexed: 03/18/2024]
Abstract
We report an experimental and theoretical study of the morphology of desiccation cracks formed in deposits of hematite ellipsoids dried in an externally applied alternating current (ac) electric field. A series of transitions in the crack morphology is observed by modulating the frequency and the strength of the applied field. We also found a clear transition in the morphology of cracks as a function of the aspect ratio of the ellipsoid. We show that these transitions in the crack morphology can be explained by a linear stability analysis of the equation describing the effective dynamics of an ellipsoid placed in an externally applied ac electric field.
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Affiliation(s)
- Megha Emerse
- Department of Physics, IIT Madras, Chennai 600036, India
| | - Hisay Lama
- Department of Physics, IIT Madras, Chennai 600036, India
| | - Madivala G Basavaraj
- PECS Laboratory, Department of Chemical Engineering, IIT Madras, Chennai 600036, India
- Center for Soft and Biological Matter, IIT Madras, Chennai 600036, India
| | - Rajesh Singh
- Department of Physics, IIT Madras, Chennai 600036, India
- Center for Soft and Biological Matter, IIT Madras, Chennai 600036, India
| | - Dillip K Satapathy
- Department of Physics, IIT Madras, Chennai 600036, India
- Center for Soft and Biological Matter, IIT Madras, Chennai 600036, India
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Niu Z, Gao H, Doi M, Zhou J, Xu Y. Interplay of Consolidation Fronts and Cracks in Drying Colloidal Coatings and Its Application in Controlling Crack Pattern Formation. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:13880-13887. [PMID: 36377413 DOI: 10.1021/acs.langmuir.2c02088] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/16/2023]
Abstract
Cracks are frequently observed in drying colloidal coatings. Although a rich collection of crack patterns has been reported, the systematic study on how cracks grow into the final morphology during the drying process remains elusive. In this work, we use directional drying channels with wedge-shaped edges of different angles to study the interplay of advancing consolidation fronts and propagating cracks. We found that although the shape of the advancing consolidation fronts is altered by the drying edge, the growth direction of the following cracks remains perpendicular to the consolidation fronts during the whole drying process, resulting in cracks with a large curvature. We rationalize the evolution of consolidation fronts with the distribution of capillary pressure revealed by a Laplace model. Further, the growth direction of cracks can be explained by the fracture mechanics mechanism that the main orientation of internal tensile stresses developed during the consolidation determines the crack growth direction. Utilizing this understanding, wavy crack patterns are generated in rectangular drying channels with an alternating temperature field, demonstrating a feasible method of designing and controlling drying-induced crack patterns for micro-/nano-fabrication applications.
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Affiliation(s)
- Zhaoxia Niu
- School of Mechanical Engineering and Automation, Beihang University, Beijing100191, China
- Center of Soft Matter Physics and Its Applications, Beihang University, Beijing100191, China
| | - Han Gao
- School of Mechanical Engineering and Automation, Beihang University, Beijing100191, China
| | - Masao Doi
- Center of Soft Matter Physics and Its Applications, Beihang University, Beijing100191, China
- Wenzhou Institute, University of Chinese Academy of Science, Wenzhou, Zhejiang325000, China
| | - Jiajia Zhou
- South China Advanced Institute for Soft Matter Science and Technology, School of Emergent Soft Matter, South China University of Technology, Guangzhou510640, China
- Guangdong Provincial Key Laboratory of Functional and Intelligent Hybrid Materials and Devices, South China University of Technology, Guangzhou510640, China
| | - Ye Xu
- School of Mechanical Engineering and Automation, Beihang University, Beijing100191, China
- Center of Soft Matter Physics and Its Applications, Beihang University, Beijing100191, China
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Liu M, Yu S, He L, Ni Y. Recent progress on crack pattern formation in thin films. SOFT MATTER 2022; 18:5906-5927. [PMID: 35920383 DOI: 10.1039/d2sm00716a] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Fascinating pattern formation by quasi-static crack growth in thin films has received increasing interest in both interdisciplinary science and engineering applications. The paper mainly reviews recent experimental and theoretical progress on the morphogenesis and propagation of various quasi-static crack patterns in thin films. Several key factors due to changes in loading types and substrate confinement for choosing crack paths toward different patterns are summarized. Moreover, the effect of crack propagation coupled to other competing or coexisting stress-relaxation processes in thin films, such as interface debonding/delamination and buckling instability, on the formation and transition of crack patterns is discussed. Discussions on the sources and changes in the driving force that determine crack pattern evolution may provide guidelines for the reliability and failure mechanism of thin film structures by cracking and for controllable fabrication of various crack patterns in thin films.
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Affiliation(s)
- Mengqi Liu
- CAS Key Laboratory of Mechanical Behavior and Design of Materials, Department of Modern Mechanics, University of Science and Technology of China, Hefei, Anhui, 230026, China.
| | - Senjiang Yu
- Key Laboratory of Novel Materials for Sensor of Zhejiang Province, College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou, 310018, China.
| | - Linghui He
- CAS Key Laboratory of Mechanical Behavior and Design of Materials, Department of Modern Mechanics, University of Science and Technology of China, Hefei, Anhui, 230026, China.
| | - Yong Ni
- CAS Key Laboratory of Mechanical Behavior and Design of Materials, Department of Modern Mechanics, University of Science and Technology of China, Hefei, Anhui, 230026, China.
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Ma X, Liu Z, Zeng W, Lin T, Tian X, Cheng X. Crack patterns of drying dense bacterial suspensions. SOFT MATTER 2022; 18:5239-5248. [PMID: 35771131 DOI: 10.1039/d2sm00012a] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Drying of bacterial suspensions is frequently encountered in a plethora of natural and engineering processes. However, the evaporation-driven mechanical instabilities of dense consolidating bacterial suspensions have not been explored heretofore. Here, we report the formation of two different crack patterns of drying suspensions of Escherichia coli (E. coli) with distinct motile behaviors. Circular cracks are observed for wild-type E. coli with active swimming, whereas spiral-like cracks form for immotile bacteria. Using the elastic fracture mechanics and the poroelastic theory, we show that the formation of the circular cracks is determined by the tensile nature of the radial drying stress once the cracks are initiated by the local order structure of bacteria due to their collective swimming. Our study demonstrates the link between the microscopic swimming behaviors of individual bacteria and the mechanical instabilities and macroscopic pattern formation of drying bacterial films. The results shed light on the dynamics of active matter in a drying process and provide useful information for understanding various biological processes associated with drying bacterial suspensions.
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Affiliation(s)
- Xiaolei Ma
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, MN 55455, USA.
| | - Zhengyang Liu
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, MN 55455, USA.
| | - Wei Zeng
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, MN 55455, USA.
- College of Life Science and Technology, Guangxi University, Nanning 530004, Guangxi, China
| | - Tianyi Lin
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, MN 55455, USA.
| | - Xin Tian
- Department of Physics & Astronomy, University of Wyoming, Laramie, WY 82071, USA
| | - Xiang Cheng
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, MN 55455, USA.
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Kumar S, Basavaraj MG, Satapathy DK. Effect of the Shape of the Confining Boundary and Particle Shape Anisotropy on the Morphology of Desiccation Cracks. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:7906-7913. [PMID: 35732025 DOI: 10.1021/acs.langmuir.2c00197] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
The control of the morphology of desiccation cracks is fascinating not only from the application point of view but also from the rich physics behind it. Here, we present a seemingly simple method to tailor the morphology of desiccation cracks by exploitation of the combined effect of particle shape anisotropy and the shape of the confining boundary. This allows us to make circular, square, and triangular-shaped desiccation cracks in the vicinity of the confining boundaries. As the colloidal dispersion dries in confined wells, a drying front appears at the center of the well. With further evaporation, the drying front recedes toward the boundary from the center of the well. We show that the temporal evolution of the drying front is strongly influenced by the shape of the well. Subsequently, desiccation cracks appear in the penultimate stage of drying, and the morphology of the cracks is governed by the shape of the drying front and hence by the shape of the wells. The spatial evolution of the crack pattern is quantified by estimation of the curvature of the cracks, which suggests that the influence of the confining boundary on crack formation is long-ranged. However, the cracks in the dried deposit consisting of spherical particles remain unaffected by the shape of the well, and the cracks are always radial. We establish a one-to-one correspondence between the shape of the drying front and the morphology of the crack pattern in the final dried deposit of ellipsoids.
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Lilin P, Bischofberger I. Criteria for Crack Formation and Air Invasion in Drying Colloidal Suspensions. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:7442-7447. [PMID: 35605177 DOI: 10.1021/acs.langmuir.2c00397] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
The drying of sessile drops of aqueous colloidal suspensions leads to the formation of a close-packed particle deposit. As water evaporates, a solidification front propagates from the edge of the drop toward the center, leaving behind a thin disk-shaped deposit. For drops with sufficiently large particle volume fractions, the deposit eventually covers the entire wetted area. In this regime, the dynamics of the deposit growth is governed by volume conservation across a large range of particle volume fractions and drying times. During drying, water flows radially through the deposit to compensate for evaporation over the solid's surface, creating a negative pore pressure in the deposit which we rationalize with a hydrodynamic model. We show that the pressure inside the deposit controls both the onset of crack formation and the onset of air invasion. Two distinct regimes of air invasion occur, which we can account for using the same model that further provides a quantitative criterion for the crossover between the two regimes.
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Affiliation(s)
- Paul Lilin
- Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
| | - Irmgard Bischofberger
- Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
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9
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Dewangan JK, Basu N, Chowdhury M. Scaling mechanical instabilities in drying micellar droplets. SOFT MATTER 2022; 18:4253-4264. [PMID: 35608257 DOI: 10.1039/d2sm00304j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Drying-induced mechanical instabilities in aqueous solution droplets occur primarily because, during evaporation, the central liquid minimizes the surface tension by pulling the packed gel-like region, leading to a stretching effect of the liquid region at the receding wet front. Under an appropriate scenario, it finally perturbs the gel-like zone at the droplet periphery, generating cracks, wrinkles, folds, cavities, buckles, etc. Here we report unique wrinkling patterns from evaporating sessile micellar aqueous droplets on rigid and soft substrates kept at temperatures well above the ambient. The wrinkling patterns remarkably vary depending on the material's elastic modulus and substrate, the concentration of the micellar solution (CCTAB), and the substrate temperature (TS). In the low concentration regime (CCTAB ≤ 0.0364 wt%), coffee-ring-like morphologies are observed devoid of any wrinkling morphology irrespective of TS and the substrate's elastic modulus. In the high initial concentration regime (CCTAB ≥ 0.0364 wt%), for droplets deposited at TS ≥ 85 °C, wrinkle formation starts at the droplet peripheral zone, radial on the stiff glass substrate, and annular on the soft cross-linked PDMS substrate. At CCTAB ≥ 2.73 wt%, radial wrinkles on the glass substrate and annular wrinkles on the cross-linked PDMS substrate nucleate from the edges connecting to the central region of the deposit. The ratio between the width of the gel-like deposit (or wrinkle length) and the droplet's radius scales with the initial concentration of the surfactant and depends on the initial equilibrium contact angle of the micellar droplets. Our results support existing understandings of mechanical instabilities of dried deposits, which satisfies interdependent scaling relationships among their number, lengthscale (dried deposit radius, the wavelength of the wrinkles, and peripheral undulations from Rayleigh-Bénard instability), thickness, and elastic modulus. Interestingly, we found substrate-dependent antagonistic interdependence of the elastic modulus of the dried deposit with the initial surfactant concentration.
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Affiliation(s)
- Jayant K Dewangan
- Lab of Soft Interfaces, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076, India.
| | - Nandita Basu
- Department of Chemistry, Indian Institute of Technology Bombay, Mumbai 400076, India
| | - Mithun Chowdhury
- Lab of Soft Interfaces, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076, India.
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Hennessy MG, Craster RV, Matar OK. Drying-induced stresses in poroelastic drops on rigid substrates. Phys Rev E 2022; 105:054602. [PMID: 35706225 DOI: 10.1103/physreve.105.054602] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/15/2021] [Accepted: 04/11/2022] [Indexed: 06/15/2023]
Abstract
We develop a theory for drying-induced stresses in sessile, poroelastic drops undergoing evaporation on rigid surfaces. Using a lubrication-like approximation, the governing equations of three-dimensional nonlinear poroelasticity are reduced to a single thin-film equation for the drop thickness. We find that thin drops experience compressive elastic stresses but the total in-plane stresses are tensile. The mechanical response of the drop is dictated by the initial profile of the solid skeleton, which controls the in-plane deformation, the dominant components of elastic stress, and sets a limit on the depth of delamination that can potentially occur. Our theory suggests that the alignment of desiccation fractures in colloidal drops is selected by the shape of the drop at the point of gelation. We propose that the emergence of three distinct fracture patterns in dried blood drops is a consequence of a nonmonotonic drop profile at gelation. We also show that depletion fronts, which separate wet and dry solid, can invade the drop from the contact line and localize the generation of mechanical stress during drying. Finally, the finite element method is used to explore the stress profiles in drops with large contact angles.
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Affiliation(s)
- Matthew G Hennessy
- Department of Engineering Mathematics, University of Bristol, Ada Lovelace Building, Bristol BS8 1TW, United Kingdom
| | - Richard V Craster
- Department of Mathematics, Imperial College London, South Kensington Campus, London SW7 2AZ, United Kingdom
| | - Omar K Matar
- Department of Chemical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, United Kingdom
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Kumar S, Kumar H, Basavaraj MG, Satapathy DK. Formation and suppression of secondary cracks in deposits of colloidal ellipsoids. Colloids Surf A Physicochem Eng Asp 2022. [DOI: 10.1016/j.colsurfa.2022.128579] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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12
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Badar A, Tirumkudulu MS. Moving cracks in drying colloidal films. SOFT MATTER 2022; 18:2252-2275. [PMID: 35244102 DOI: 10.1039/d1sm01568k] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Drying colloidal films are encountered in many applications ranging from paints and coatings to ceramic and semiconductor processing. In many cases, shrinkage stresses are generated during drying, which can fracture the film. While much of the previous experimental and theoretical work has focused on cracking in static cracks, there are very few studies on the dynamics of cracks in colloidal coatings. Here, we derive an analytical solution for the stress, displacement, and pressure fields near the crack tip for a steadily moving crack. We consider first the two extreme cases, namely, the undrained limit where the crack motion is much faster than the Darcy flow rate and the opposite extreme of very slow crack propagation, the drained limit. Next, we consider the general case where the timescale for crack-tip motion is comparable to that for the interstitial flow. The results incorporate the micro-structural details of the system including the particle volume fraction and nature of packing, and the mechanical properties of the particles such as shear modulus and Poisson's ratio. While the predicted results are in line with those for brittle materials, the predicted crack speeds are at least an order of magnitude higher than those observed in experiments. We conclude with the possible reasons for the discrepancy.
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Affiliation(s)
- Atiya Badar
- Department of Chemical Engineering, Indian Institute of Technology Bombay, Powai, Mumbai, 400076, India.
| | - Mahesh S Tirumkudulu
- Department of Chemical Engineering, Indian Institute of Technology Bombay, Powai, Mumbai, 400076, India.
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