Wetting of rings on a nanopatterned surface: a lattice model study

Symmetry-breaking morphological transitions at chemically nanopatterned walls

We study the structure and morphological changes of fluids that are in contact with solid composites formed by alternating and microscopically wide stripes of two different materials. One type of the stripes interacts with the fluid via long-ranged Lennard-Jones-like potential and tends to be completely wet, while the other type is purely repulsive and thus tends to be completely dry. We consider closed systems with a fixed number of particles that allows for stabilization of fluid configurations breaking the lateral symmetry of the wall potential. These include liquid morphologies corresponding to a sessile drop that is formed by a sequence of bridging transitions that connect neighboring wet regions adsorbed at the attractive stripes. We study the character of the transitions depending on the wall composition, stripes width, and system size. Using a (classical) nonlocal density functional theory (DFT), we show that the transitions between different liquid morphologies are typically weakly first-order but become rounded if the wavelength of the system is lower than a certain critical value L_{c}. We also argue that in the thermodynamic limit, i.e., for macroscopically large systems, the wall becomes wet via an infinite sequence of first-order bridging transitions that are, however, getting rapidly weaker and weaker and eventually become indistinguishable from a continuous process as the size of the bridging drop increases. Finally, we construct the global phase diagram and study the density dependence of the contact angle of the bridging drops using DFT density profiles and a simple macroscopic theory.

A heuristic approach for nanodrops on a smooth solid surface

A heuristic approach is developed to obtain a simple equation for the contact angle of a nanodrop on a smooth planar solid surface. First, nanodrops of various fluids in contact with various solid surfaces are considered on the basis of nonlocal density functional theory (DFT). Along with the traditional (apparent) contact angle, θ_a, which the drop profile makes with the solid surface, another one, θ_d, formed by the smooth part of the drop profile and the horizontal plane separating that part from the oscillatory part of the profile was examined. For each of the contact angles, a separate simple equation resembling the Young equation for the macroscopic drops but containing, instead of surface tensions, the microscopic parameters of intermolecular interactions, temperature, and average density of the fluid was hypothesized and the parameters of this equation were determined using the results of DFT calculations. It was shown that predictions of these equations coincide with the results provided by DFT.

Generation of micro-droplet arrays by dip-coating of biphilic surfaces; the dependence of entrained droplet volume on withdrawal velocity

Droplet array chips were realized using an alignment-free fabrication process in silicon. The chips were textured with a homogeneous nano-scale surface roughness but were partially covered with a self-assembled monolayer of perfluorodecyltrichlorosilane (FDTS), resulting in a super-biphilic surface. When submerged in water and withdrawn again, microliter sized droplets are formed due to pinning of water on the hydrophilic spots. The entrained droplet volumes were investigated under variation of spot size and withdrawal velocity. Two regimes of droplet formation were revealed: at low speeds, the droplet volume achieved finite values even for vanishing speeds, while at higher speeds the volume was governed by fluid inertia. A simple 2D boundary layer model describes the behavior at high speeds well. Entrained droplet volume could be altered, post-fabrication, by more than a factor of 15, which opens up for more applications of the dip-coating technique due to the significant increase in versatility of the micro-droplet array platform.

Nanodrop on a smooth solid surface with hidden roughness. Density functional theory considerations

A nanodrop of a test fluid placed on a smooth surface of a solid material of nonuniform density which covers a rough solid surface (hidden roughness) is examined, on the basis of the density functional theory (DFT), in the presence of an external perturbative force parallel to the surface. The contact angles which the drop profile makes with the surface at the leading edges of the drop are determined as functions of drop size and perturbative external force. A critical sticking force, defined as the largest value of the perturbative force for which the drop remains at equilibrium, is determined and its dependence on the size of the drop is explained on the basis of the shape of the interaction potential generated by the solid in vicinity of the leading edges of the drop. For even larger values of the perturbative force no drop-like solution of the Euler-Lagrange equation of the DFT was found. The upper bound of the inclination angle of a surface containing a macroscopic drop is estimated on the basis of results obtained for nanodrops and some experimental results are interpreted. The main conclusion is that the hidden roughness has a similar effect on the drop features as the traditionally considered physical and chemical roughnesses.

Contact angle of a nanodrop on a nanorough solid surface

The contact angle of a cylindrical nanodrop on a nanorough solid surface is calculated, for both hydrophobic and hydrophilic surfaces, using the density functional theory. The emphasis of the paper is on the dependence of the contact angle on roughness. The roughness is modeled by rectangular pillars of infinite length located on the smooth surface of a substrate, with fluid-pillar interactions different in strength from the fluid-substrate ones. It is shown that for hydrophobic substrates the trend of the contact angle to increase with increasing roughness, which was noted in all previous studies, is not universally valid, but depends on the fluid-pillar interactions, pillar height, interpillar distance, as well as on the size of the drop. For hydrophilic substrate, an unusual kink-like dependence of the contact angle on the nanodrop size is found which is caused by the change in the location of the leading edges of the nanodrop on the surface. It is also shown that the Wenzel and Cassie-Baxter equations can not explain all the peculiarities of the contact angle of a nanodrop on a nanorough surface.

Nanobubble stability induced by contact line pinning

The origin of surface nanobubbles stability is a controversial topic since nanobubbles were first observed. Here, we propose a mechanism that the three-phase contact line pinning, which results from the intrinsic nanoscale physical roughness or chemical heterogeneities of substrates, leads to stable surface nanobubbles. Using the constrained lattice density functional theory (LDFT) and kinetic LDFT, we prove thermodynamically and dynamically that the state with nanobubbles is in fact a thermodynamical metastable state. The mechanism consistent with the classical nucleation theory can interpret most of experimental characteristics for nanobubbles qualitatively, and predict relationships among the gas-side nanobubble contact angle, nanobubble size, and chemical potential.

Morphological wetting transitions at ring-shaped surface domains

The wetting behavior of ring-shaped (or annular) surface domains is studied both experimentally and theoretically. The ring-shaped domains are lyophilic and embedded in a lyophobic substrate. Liquid droplets deposited on these domains can attain a variety of morphologies depending on the liquid volume and on the dimensions of the ringlike surface domains. In the experiments, the liquid volume is changed in a controlled manner by varying the temperature of the sample. Such a volume change leads to a characteristic sequence of droplet shapes and to morphological wetting transitions between these shapes. The experimental observations are in good agreement with analytical and numerical calculations based on the minimization of the interfacial free energy. Small droplets form ringlike liquid channels (or filaments) that are confined to the ring-shaped domains and do not spread onto the lyophobic disks enclosed by these rings. As one increases the volume of the droplets, one finds two different morphologies depending on the width of the ring-shaped domains. For narrow rings, the droplets form nonaxisymmetric liquid channels with a pronounced bulge. For broad rings, the droplets form axisymmetric caps that cover both the lyophilic rings and the lyophobic disks.

Microscopic description of a drop on a solid surface

Two approaches recently suggested for the treatment of macro- or nanodrops on smooth or rough, planar or curved, solid surfaces, based on fluid-fluid and fluid-solid interaction potentials are reviewed. The first one employs the minimization of the total potential energy of a drop by assuming that the drop has a well defined profile and a constant liquid density in its entire volume with the exception of the monolayer nearest to the surface where the density has a different value. As a result, a differential equation for the drop profile as well as the necessary boundary conditions are derived which involve the parameters of the interaction potentials and do not contain such macroscopic characteristics as the surface tensions. As a consequence, the macroscopic and microscopic contact angles which the drop profile makes with the surface can be calculated. The macroscopic angle is obtained via the extrapolation of the circular part of the drop profile valid at some distance from the surface up to the solid surface. The microscopic angle is formed at the intersection of the real profile (which is not circular near the surface) with the surface. The theory provides a relation between these two angles. The ranges of the microscopic parameters of the interaction potentials for which (i) the drop can have any height (volume), (ii) the drop can have a restricted height but unrestricted volume, and (iii) a drop cannot be formed on the surface were identified. The theory was also extended to the description of a drop on a rough surface. The second approach is based on a nonlocal density functional theory (DFT), which accounts for the inhomogeneity of the liquid density and temperature effects, features which are missing in the first approach. Although the computational difficulties restrict its application to drops of only several nanometers, the theory can be applied indirectly to macrodrops by calculating the surface tensions and using the Young equation to determine the contact angle. Employing the canonical ensemble version of the DFT, nanodrops on smooth and rough solid surfaces could be investigated and their characteristics, such as the drop profile, contact angle, as well as the fluid density distribution inside the drop can be determined as functions of the parameters of the interaction potentials and temperature. It was found that the contact angle of the drop has a simple (quasi)universal dependence on the energy parameter epsilon(fs) of the fluid-solid interaction potential and temperature. The main feature of this dependence is the existence of a fixed value theta(0) of the contact angle theta which separates the solid substrates (characterized by the energy parameter epsilon(fs) of the fluid-solid interaction potential) into two classes with respect to their temperature dependence. For theta>theta(0) the contact angle monotonously increases and for theta<theta(0) monotonously decreases with increasing temperature. For theta=theta(0) the contact angle is independent of temperature. The results obtained via DFT were also applied to check the validity of the macroscopic phenomenological equations (Cassie-Baxter and Wenzel equations) for drops on rough surfaces, and of the equation for the sticking force of a drop on an inclined surface.

Nanodrop on a nanorough solid surface: density functional theory considerations

The density distributions and contact angles of liquid nanodrops on nanorough solid surfaces are determined on the basis of a nonlocal density functional theory. Two kinds of roughness, chemical and physical, are examined. The former considers the substrate as a sequence of two kinds of semi-infinite vertical plates of equal thicknesses but of different natures with different strengths for the liquid-solid interactions. The physical roughness involves an ordered set of pillars on a flat homogeneous surface. Both hydrophobic and hydrophilic surfaces were considered. For the chemical roughness, the contact angle which the drop makes with the flat surface increases when the strength of the liquid-solid interaction for one kind of plates decreases with respect to the fixed value of the other kind of plates. Such a behavior is in agreement with the Cassie-Baxter expression derived from macroscopic considerations. For the physical roughness on a hydrophobic surface, the contact angle which a drop makes with the plane containing the tops of the pillars increases with increasing roughness. Such a behavior is consistent with the Wenzel formula developed for macroscopic drops. For hydrophilic surfaces, as the roughness increases the contact angle first increases, in contradiction with the Wenzel formula, which predicts for hydrophilic surfaces a decrease of the contact angle with increasing roughness. However, a further increase in roughness changes nonmonotonously the contact angle, and at some roughness, the drop disappears and only a liquid film is present on the surface. It was also found that the contact angle has a periodic dependence on the volume of the drop.