Rupture of thin liquid films on structured surfaces

Thermodiffusion as a means to manipulate liquid film dynamics on chemically patterned surfaces

The model problem examined here is the stability of a thin liquid film consisting of two miscible components, resting on a chemically patterned solid substrate and heated from below. In addition to surface tension gradients, the temperature variations also induce gradients in the concentration of the film by virtue of thermodiffusion/Soret effects. We study the stability and dewetting behaviour due to the coupled interplay between thermal gradients, Soret effects, long-range van der Waals forces, and wettability gradient-driven flows. Linear stability analysis is first employed to predict growth rates and the critical Marangoni number for chemically homogeneous surfaces. Then, nonlinear simulations are performed to unravel the interfacial dynamics and possible locations of the film rupture on chemically patterned substrates. Results suggest that appropriate tuning of the Soret parameter and its direction, in conjunction with either heating or cooling, can help manipulate the location and time scales of the film rupture. The Soret effect can either potentially aid or oppose film instability depending on whether the thermal and solutal contributions to flow are cooperative or opposed to each other.

Stability and break-up of thin liquid films on patterned and structured surfaces

Solid surfaces with chemical patterning or topographical structure have attracted attention due to many potential applications such as manufacture of flexible electronics, microfluidic devices, microscale cooling systems, as well as development of self-cleaning, antifogging, and antimicrobial surfaces. In many configurations involving patterned or structured surfaces, liquid films are in contact with such solid surfaces and the issue of film stability becomes important. Studies of stability in this context have been largely focused on specific applications and often not connected to each other. The purpose of the present review is to provide a unified view of the topic of stability and rupture of liquid films on patterned and structured surfaces, with particular focus on common mathematical methods, such as lubrication approximation for the liquid flow, bifurcation analysis, and Floquet theory, which can be used for a wide variety of problems. The physical mechanisms of the instability discussed include disjoining pressure, thermocapillarity, and classical hydrodynamic instability of gravity-driven flows. Motion of a contact line formed after the film rupture is also discussed, with emphasis on how the receding contact angle is expected to depend on the small-scale properties of the substrate.

Interaction of 3D dewetting nanodroplets on homogeneous and chemically heterogeneous substrates

Long-time interaction of dewetting nanodroplets is investigated using a long-wave approximation method. Although three-dimensional (3D) droplets evolution dynamics exhibits qualitative behavior analogous to two-dimensional (2D) dynamics, there is an extensive quantitative difference between them. 3D dynamics is substantially faster than 2D dynamics. This can be related to the larger curvature and, as a consequence, the larger Laplace pressure difference between the droplets in 3D systems. The influence of various chemical heterogeneities on the behavior of droplets has also been studied. In the case of gradient surfaces, it is shown how the gradient direction could change the dynamics. For a chemical step located between the droplets, the dynamics is enhanced or weakened depending on the initial configuration of the system.

Coarsening dynamics of nanodroplets on topographically structured substrates

Employing a biharmonic boundary integral method with linear elements, coarsening dynamics of nanodroplets on topographical step heterogeneity is investigated. It is shown that the step height and droplet configuration have an influential effect on the dynamics. Increasing the step height slows down the process while locating the droplets close to the step boosts the coarsening rate. Considering a slip boundary condition enhances the dynamics and reveals a transition in the droplet migration direction. Our results reveal that increasing the surface wettability weakens the dynamics. Various types of the disjoining pressure over the step are also considered and their effects on the coarsening are investigated.

Closed-form expression for the profile of partially wetting two-dimensional droplets under gravity

Analytical solutions for the shape of both hanging and sitting droplets under the effects of gravity and surface tension are presented. The modeling also includes the action of molecular forces arising between the liquid and the substrate, which are responsible for the formation of a stable nanometric film in the region close to the droplet contact line. The shape of the droplet is completely described by an analytical solution that also accounts for the pancake-shaped droplets as a limiting case. We find expressions that relate microscopic and nanoscopic aspects, such as the strengths of the molecular forces and the thickness of the nanometric film, to macroscopic quantities, such as the cross-sectional area and the width of the droplet. We study the effect of gravity on the contact angle and find that for small droplets the contact angle follows a power law with the droplet's size. For sitting droplets we find that the there is an upper limit for the value of the gravity.