Hollow Rims from Water Drop Evaporation on Salt Substrates

Size-Dependent Dried Colloidal Deposit and Particle Sorting via Saturated Alcohol Vapor-Mediated Sessile Droplet Spreading

We experimentally and theoretically investigate a distinct problem of spreading, evaporation, and the associated dried deposits of a colloidal particle-laden aqueous sessile droplet on a surface in a saturated alcohol vapor environment. In particular, the effect of particle size on monodispersed suspensions and efficient self-sorting of bidispersed particles have been investigated. The alcohol vapor diffuses toward the droplet's curved liquid-vapor interface from the far field. The incoming vapor mass flux profile assumes a nonuniform pattern across the interface. The alcohol vapor molecules are adsorbed at the liquid-vapor interface, which eventually leads to absorption into the droplet's liquid phase due to the miscibility. This phenomenon triggers a liquid-vapor interfacial tension gradient and causes a reduction in the global surface tension of the droplet. This results in a solutal Marangoni flow recirculation and spontaneous droplet spreading. The interplay between these phenomena gives rise to a complex internal fluid flow within the droplet, resulting in a significantly modified and strongly particle-size-dependent dried colloidal deposit. While the smaller particles form a multiple ring pattern, larger particles form a single ring, and additional "patchwise" deposits emerge. High-speed visualization of the internal liquid-flow revealed that initially, a ring forms at the first location of the contact line. Concurrently, the Marangoni flow recirculation drives a collection of particles at the liquid-vapor interface to form clusters. Thereafter, as the droplet spreads, the smaller particles in the cluster exhibit a "jetlike" outward flow, forming multiple ring patterns. In contrast, the larger particles tend to coalesce together in the cluster, forming the "patchwise" deposits. The widely different response of the different-sized particles to the internal fluid flow enables an efficient sorting of the smaller particles at the contact line from bidispersed suspensions. We corroborate the measurements with theoretical and numerical models wherever possible.

Dendritic nanoparticle self-assembly from drying a sessile nanofluid droplet

The pattern formation left by a drying nanofluid droplet is related to the evaporation induced particle self-assembly. The experimental results demonstrate the formation of dendritic particle deposition after the liquid phase of unpinned sessile nanofluid droplets is fully evaporated. The dried-in particle assemblies exhibit the dendritic patterns connecting the sprawling branches with a central core structure. The branched structures are formed by particles merging in the receding front. A three-dimensional lattice-gas kinetic Monte Carlo model is developed to simulate the particle self-assembling behaviour in a drying particle-laden droplet with the dewetting three-phase line. The parameter study is carried out to demonstrate the trend of the dendritic pattern formation. The various patterns are simulated by varying the chemical potentials and the interaction energies among particles, liquids, and substrates. The dendritic particle depositions are measured in three dimensions after the nanofluid droplet is completely dried. Qualitative agreement is observed between the experimental and the numerical results. Thicker branches and larger central cores are observed with an increase of particle concentrations.

Evaporation of Initially Heated Sessile Droplets and the Resultant Dried Colloidal Deposits on Substrates Held at Ambient Temperature

The present study experimentally and numerically investigates the evaporation and resultant patterns of dried deposits of aqueous colloidal sessile droplets when the droplets are initially elevated to a high temperature before being placed on a substrate held at ambient temperature. The system is then released for natural evaporation without applying any external perturbation. Infrared thermography and optical profilometry are used as essential tools for interfacial temperature measurements and quantification of coffee-ring dimensions, respectively. Initially, a significant temperature gradient exists along the liquid-gas interface as soon as the droplet is deposited on the substrate, which triggers a Marangoni stress-induced recirculation flow directed from the top of the droplet toward the contact line along the liquid-gas interface. Thus, the flow is in the reverse direction to that seen in the conventional substrate heating case. Interestingly, this temperature gradient decays rapidly within the first 10% of the total evaporation time and the droplet-substrate system reaches thermal equilibrium with ambient thereafter. Despite the fast decay of the temperature gradient, the coffee-ring dimensions significantly diminish, leading to an inner deposit. A reduction of 50-70% in the coffee-ring dimensions is recorded by elevating the initial droplet temperature from 25 to 75 °C for suspended particle concentration varying between 0.05 and 1.0% v/v. This suppression of the coffee-ring effect is attributed to the fact that the initial Marangoni stress-induced recirculation flow continues until the last stage of evaporation, even after the interfacial temperature gradient vanishes. This is essentially a consequence of liquid inertia. Finally, a finite-element-based two-dimensional modeling in axisymmetric geometry is found to capture the measurements with reasonable fidelity and the hypothesis considered in the present study corroborates well with a first approximation qualitative scaling analysis. Overall, together with a new experimental condition, the present investigation discloses a distinct nature of Marangoni stress-induced flow in a drying droplet and its role in influencing the associated colloidal deposits, which was not explored previously. The insights gained from this study are useful to advance technical applications such as spray cooling, inkjet printing, bioassays, etc.

Evaporating droplets on oil-wetted surfaces: Suppression of the coffee-stain effect

The evaporation of suspension droplets is the underlying mechanism in many surface-coating and surface-patterning applications. However, the uniformity of the final deposit suffers from the coffee-stain effect caused by contact line pinning. Here, we show that control over particle deposition can be achieved through droplet evaporation on oil-wetted hydrophilic surfaces. We demonstrate by flow visualization, theory, and numerics that the final deposit of the particles is governed by the coupling of the flow field in the evaporating droplet, the movement of its contact line, and the wetting state of the thin film surrounding the droplet. We show that the dynamics of the contact line can be tuned through the addition of a surfactant, thereby controlling the surface energies, which then leads to control over the final particle deposit. We also obtain an analytical expression for the radial velocity profile which reflects the hindering of the evaporation at the rim of the droplet by the nonvolatile oil meniscus, preventing flow toward the contact line, thus suppressing the coffee-stain effect. Finally, we confirm our physical interpretation by numerical simulations that are in qualitative agreement with the experiment.

Evaporation-Induced Crystallization of Surfactants in Sessile Multicomponent Droplets

Surfactants have been widely studied and used in controlling droplet evaporation. In this work, we observe and study the crystallization of sodium dodecyl sulfate (SDS) within an evaporating glycerol-water mixture droplet. The crystallization is induced by the preferential evaporation of water, which decreases the solubility of SDS in the mixture. As a consequence, the crystals shield the droplet surface and cease the evaporation. The universality of the evaporation characteristics for a range of droplet sizes is revealed by applying a diffusion model, extended by Raoult's law. To describe the nucleation and growth of the crystals, we employ the 2-dimensional crystallization model of Weinberg [J. Non-Cryst. Solids 1991, 134, 116]. The results of this model compare favorably to our experimental results. Our findings may inspire the community to reconsider the role of high concentration of surfactants in a multicomponent evaporation system.

Nanopore-Enhanced Drop Evaporation: When Cooler or More Saline Water Droplets Evaporate Faster

The evaporation of water droplets on surfaces is a ubiquitous phenomenon in nature and has critical importance in a broad range of technical applications. Here, we show a substantial enhancement of liquid evaporation rate when droplets are on nanoporous thin film surfaces. We also reveal how this nanopore-enhanced evaporation leads to counterintuitive phenomena: cooler or more saline water droplets evaporate faster. We find indeed that, contrary to typical evaporation behavior of sessile droplets on nonporous surfaces, the droplets placed on nanoporous thin films evaporate more rapidly when salt concentration increases or when the temperature decreases. This peculiar droplet evaporation behavior is related to the key role of the steady wetted annulus that is self-generated into the nanopore network in the drop periphery, which leads to an effectively enhanced evaporation area that controls the overall evaporation process. Our results provide the prospect of conceiving fresh scenarios in the evaporation of drops on surfaces in both relevant applications and fundamental insights.