Nonlinear Surface Conductivity Characteristics of Epoxy Resin-Based Micro-Nano Structured Composites

Nonlinear composite materials serve to homogenize electric fields and can effectively improve the local concentration of the electric field in power systems. In order to study the nonlinear surface conductivity properties of micro-nano epoxy composites, two types of epoxy micro-nano composite specimens were prepared in the laboratory using the co-blending method. The surface conductivity of the composites was tested under different conditions using a high-voltage DC surface conductivity test system. The results show that the surface conductivity of micro-nano structured composites increases and then decreases with the rise of nanofiller doping concentration. The nonlinear coefficient was 1.781 at 4 wt% of doped nanostructured SiC, which was the most significant nonlinear coefficient compared to other doping contents. For the same doping concentration, the micro-nano structured composites doped with nanostructured SiC have more significant surface conductivity at the same test temperature with a nonlinear coefficient of 1.635. As the temperature increases, the surface conductivity of the micro-nano structured composite increases significantly, and the threshold field strength moves towards the high electric field. Along with the increase in temperature, the nonlinear coefficients of micro-nano composites after doping with nanostructured SiC showed a gradually decreasing trend. The temperature has little effect on the nonlinear coefficients of the micro-nano structured composites after doping with O-MMT.

Research on Improving the Partial Discharge Initial Voltage of SiC/EP Composites by Utilizing Filler Surface Modification and Nanointerface Interaction

SiC/EP composites are promising insulating materials due to their high thermal conductivity, stable chemical properties, and nonlinear electrical conductivity. However, the compatibility of micron-sized SiC particles with the organic polymer matrix is poor, and defects such as air gaps may be introduced at the interface, which reduces the partial discharge resistance of the composite materials. In order to improve the partial discharge initial voltage (PDIV) of SiC/EP composites, in this paper, SiC/EP composites with different proportions were prepared by surface modification of filler and compound of micro/nano particles. Firstly, a method of secondary modification of SiC particles was proposed, which was first modified by alkali washing and then silane coupling agent KH560, and the effectiveness of the modification was verified. Therefore, the interface bonding ability between the filler and the matrix was improved, the air gap defects at the interface were reduced, and the PDIV of the composite material was improved. When the filling ratio is 10 wt%, the PDIV was enhanced by 13.75%, and when the filling ratio was further increased, the improvement was reduced. In contrast, the introduction of nanoparticles into the composites can effectively improve the PDIV of composite materials. In this study, nanoparticles were used to form a shell-core structure in epoxy resins to exert their huge specific surface area and active surface properties, thereby changing the overall crosslinking properties of the composites. Through experimental research, the optimal micro-nano particle compounding ratio was explored. Under the optimal mixing ratio, the PDIV of the composite material can be increased by more than 90%.

Research on the Compound Optimization Method of the Electrical and Thermal Properties of SiC/EP Composite Insulating Material

In this paper, in order to improve the electrical and thermal properties of SiC/EP composites, the methods of compounding different crystalline SiC and micro-nano SiC particles are used to optimize them. Under different compound ratios, the thermal conductivity and breakdown voltage parameters of the composite material were investigated. It was found that for the SiC/EP composite materials of different crystal types of SiC, when the ratio of α and β silicon carbide is 1:1, the electrical performance of the composite material is the best, and the breakdown strength can be increased by more than 10% compared with the composite material filled with single crystal particles. For micro-nano compound SiC/EP composites, different total filling amounts of SiC correspond to different optimal ratios of micro/nano particles. At the optimal ratio, the introduction of nanoparticles can increase the breakdown strength of the composite material by more than 10%. Compared with the compound of different crystalline SiC, the advantage is that the introduction of a small amount of nanoparticles can play a strong role in enhancing the break-down field strength. For the filled composite materials, the thermal conductivity mainly depends on whether an effective heat conduction channel can be constructed. Through experiments and finite element simulation calculations, it is found that the filler shape and particle size have a greater impact on the thermal conductivity of the composite material, when the filler shape is rounder, the composite material can more effectively construct the heat conduction channel.