Development and Validation of Independent Dual-Focusing Transducer for Internal Inspection of Tubes

A Circular Total Focusing Method With Eccentricity Correction and Intensity Compensation for Endoscopic Ultrasound Imaging of Dual-Layered Media

Present endoscopic ultrasound (EUS) imaging methods for circular array (CA) suffer from the nonuniform spatial resolution in the imaging of a dual-layered media, such as the tubes' immersion EUS inspection. The problem is mainly attributed to the restricted focus and beam de-focusing at the interface. In this article, a circular total focusing method (CTFM) is proposed, which leverages the concept of the conventional total focusing method (TFM) and makes three vital improvements to overcome the challenges. First, to obtain the accurate time-of-flight (TOF) in the dual-layered media, a fourth-order equation of Snell's law is built and solved in polar coordinate system. Second, a fast geometric approximation method is derived to correct the TOF distortion caused by the transducer's eccentricity. Third, the intensity compensation is applied to flatten the imaging intensity at different positions by considering the directivity of element, transmission at interface, and divergence in media. The CTFM is validated on a tube's immersion EUS using a 10 MHz CA with 128 elements. Experimental results demonstrate that the proposed CTFM outperforms existing imaging methods. The lateral and axial resolutions are 0.71 and 0.30 mm, which are 27.5% and 33.3% higher than those of the classic delay-and-sum (DAS) method. The CTFM image shows high and uniform signal-to-noise ratio (SNR) which is 33.6% higher than that of DAS images. The CTFM provides a novel EUS imaging modality which can be applied in both medical and nondestructive testing domains.

Simulation and performance study of circular ultrasonic array for tubes' internal inspection

A circular array (CA) transducer is developed and validated to implement internal inspection of the small diameter tubes, one of whose potential application targets is the heat exchanger tubes in Modular High Temperature Gas-cooled Reactor. A geometric model of the transducer and the delay law are proposed according to the inspection setup. Using k-Wave, an open source acoustic simulation toolbox, the beam profiles of various aperture sizes are analyzed to select a suitable aperture. The beams with different focal depths are compared to verify the delay law and to choose a preferable focus. Reflector responses are simulated to predict the transducer's detection sensitivity. To validate the simulation results, a prototype transducer composed of 64 elements is fabricated. Its electrical and acoustical performances are acquired with a pulser-receiver. A 4-element aperture with the focal depth of 1.0 mm is selected to perform internal inspection experiment according to the simulation results. The eight longitudinal grooves with widths of 0.2, 0.3, 0.4, and 0.5 mm on inner and outer tube walls are applied as typical reflectors to test circumferential detection sensitivity. The other five grooves with depths from 0.1 mm to 0.5 mm are chosen to verify radial detection sensitivity. The experiment results demonstrate the detection sensitivity of the CA transducer reaches at least 0.2 mm in circumferential direction and 0.1 mm in radial direction. The CA is proven capable of inspecting small diameter tubes.