Influence of surrounding temperature and angle of file access on cyclic fatigue resistance of two single file nickel-titanium instruments

Unveiling the fatigue life of NiTi endodontic files: An integrated computational-experimental study

Nickel-titanium (NiTi) rotary files used in root canal treatments experience fatigue and shear damage due to the complex curved geometries and operating conditions encountered within the root canal. This can lead to premature file fracture, causing severe complications. A comprehensive understanding of how different factors contribute to file damage is crucial for improving their functional life. This study investigates the combined effects of root canal curvature radius, file canal curvature, and rotational speed on the fatigue life and failure modes of NiTi endodontic files through an integrated computational and experimental approach. Advanced finite element simulations precisely replicating the dynamic motion of files inside curved canal geometries were conducted. Critical stress/strain values were extracted and incorporated into empirical fatigue models to predict the functional life of endodontic files. Extensive experiments with files rotated inside artificial curved canals at various canal curvatures and speeds provided validation. Increasing the canal curvature beyond 60∘ and shorter curvature radii below 5 mm dramatically reduced the functional life of the endodontic file, especially at rotational speeds over 360 rpm. The Coffin-Manson fatigue model based on strain amplitude showed the closest agreement with experiments. Shear stresses dominated damage at low canal curvatures, while the combined shear-fatigue loading effects were prominent at higher canal curvatures. This conclusive study elucidates how operational parameters like canal curvature radii, canal curvature, and rotational speed synergistically influence the fatigue damage processes in NiTi files. The findings offer valuable guidelines to optimize these factors, significantly extending the functional life of endodontic files and reducing the risk of intra-operative failures. The validated computational approach provides a powerful tool for virtual testing and estimation of the functional life of the new file designs before manufacturing.

Impact of pecking amplitude on cyclic fatigue of new nickel-titanium files

OBJECTIVES

The aim of this study is to determine the cyclic fatigue resistance of Mtwo Minimal in static and dynamic tests, with different amplitudes of pecking movements, at intracanal temperature.

MATERIALS AND METHODS

Two hundred new 25-mm Mtwo Minimal rotary files (#10/0.035, #17.5/0.045, #25/0.05, #40/0.03, #45/0.03) were tested in static and dynamic cyclic fatigue tests at 35°C (±1°C). An artificial stainless-steel canal was used. In the dynamic mode, axial movements were set at 1 and 3 mm. The number of cycles to fracture (NCF) was recorded and statistically analyzed by one-way analysis of variance (p < 0.05).

RESULTS

The 3-mm dynamic test showed significantly increased NCF than the other tests for the #10/0.035, #17.5/0.045, and #25/0.05 files (p < 0.05). The #40/0.03 and #45/0.03 files showed no significant differences in all the tests (p > 0.05).

CONCLUSION

Mtwo Minimal showed higher cyclic fatigue resistance in the dynamic test than the static test, except for the larger instruments. The 3-mm pecking amplitude increased the cyclic fatigue resistance of the smaller instruments.

Cyclic fatigue resistance of different nickel-titanium instruments in single and double curvature at room and body temperatures: A laboratory study

The aim of this study was to compare the cyclic fatigue resistance of nickel-titanium instruments inside single and double-curved canals at different temperatures. 160 HyFlex EDM #20.05 (HEDM), VDW.ROTATE #20.05 and #25.06, Mtwo #25.06 were randomised (n = 10) for the dynamic cyclic fatigue tests according to the curvature (i.e. single and double) at 20° ± 1°C and 35° ± 1°C. The number of cycles to fracture (NCF) was analysed by two-way ANOVA with p < 0.05. Fatigue resistance of all instruments significantly decreased at body temperature in single and double curvatures, except for HEDM in double curvature. The NCF was significantly lower in double curvature than single at both temperatures for all files, except for VDW.ROTATE #20.05 at 35° ± 1°C. Within the study limitations, temperature significantly impaired cyclic fatigue resistance of all files except HEDM #20.05 in double curvature. Similarly, double curvature had a detrimental effect on cyclic fatigue resistance of all files except for VDW.ROTATE #20.05 at body temperature.

Effect of Temperatures on Cyclic Fatigue Resistance of 3 Different Ni-Ti Alloy Files

OBJECTIVE

The aim of this study was to investigate and compare the effect of temperature on the cyclic fatigue resistance of conventional (ProTaper Universal [PTU]), Gold-Wire (ProTaper Gold [PTG]), and Fire-Wire (EdgeTaper Platinum [ETP]) nickel-titanium alloy files.

METHOD

Twenty files from each system were tested for cyclic fatigue resistance in an artificial canal model. The experiments were performed at room temperature and body temperature in controlled temperature water. Magnified videos were recorded using a dental operating microscope integrated camera during testing to detect file fracture. The number of cycles to failure (NCF) was calculated. The type of failure was investigated macroscopically and microscopically with a dental operating microscope and scanning electron microscope, respectively.

RESULT

The NCF at room temperature was significantly higher compared with body temperature in each system (P < .001). Compared at the same temperature, the ETP group demonstrated the highest NCF, followed by the PTG and PTU groups (P < .001). All files demonstrated cyclic fatigue failure macroscopically and microscopically.

CONCLUSIONS

The 3 alloy files were affected by temperature. The cyclic fatigue resistance was reduced at the higher temperature and increased at the lower temperature. If the files are geometrically identical, files made of Fire-Wire are preferred compared with Gold-Wire and conventional nickel-titanium alloys based on cyclic fatigue resistance.

Impact of cooling on shaping ability of thermally treated files in canal models with double curvature

Background

This study compared the ability of thermally treated files in shaping simulated canals with double curvature. Fifty-six canals were enlarged to a final size of 25 with ProTaper Next (PTN) or ZenFlex (ZF).

Materials

Half of the samples were shaped with cooled files (n = 14 each). The amount of removed resin was measured and canal deviation was determined at eight levels. Shaping time and maximum shaping torque values were also recorded. Data were statistically analyzed using analysis of variance and LSD, Kruskal-Wallis, and chi-square tests at a 0.05 significance level.

Results

Compared to PTN and cooled PTN, ZF and cooled ZF required lesser time to shape the canals. The maximum torques were found comparable between the groups. All the groups generated negligible deviations at every canal level evaluated and maintained the canal geometry. Although not significant, the cooled PTN and ZF files exhibited lesser canal deviations than their counterparts.

Conclusion

All groups demonstrated similar shaping ability whilst maintaining the original curvature of the canal in simulated canals with double curvature. However, ZF groups were able to shape the canals faster than PTN groups. There was a trend that cooled files made lesser canal deviations compared to their counterparts.

Influence of different heat treatments and temperatures on the cyclic fatigue resistance of endodontic instruments with the same design

OBJECTIVES

To evaluate the influence of different heat treatments and temperatures on the cyclic fatigue resistance of 2Shape instruments (Micro Mega, Besancon, France) with the same design.

MATERIALS AND METHODS

A total of 80 2Shape TS1 (#25/.04) and 80 TS2 (#25/.06) files with different heat treatments (no heat-treated, NHT; C-Wire; T-Wire; CM-Wire) were tested at room (25° ± 1 °C) and body (37° ± 1 °C) temperatures in 16-mm stainless steel artificial canal with a curvature of 60° and 5 mm of radius. Files were tested in continuous rotation at 300 rpm using a customized device. Cyclic fatigue resistance was expressed in the number of cyclic to fracture (NCF). The phase transformation temperature of each file was determined by differential scanning calorimetry. Data were statistically analyzed using the two-way ANOVA and the Bonferroni post-hoc test with p < 0.05.

RESULTS

All CM-Wire TS1 and TS2 files showed higher NCF than the other groups at both temperatures (p < 0.001). C-Wire TS2 showed higher resistance than NHT and T-Wire TS2 (p < 0.001), with no significant differences between the last two. Body temperature significantly decreased NCF of all tested files (p < 0.05) except for NHT and T-Wire TS1.

CONCLUSIONS

Body temperature negatively affected the cyclic fatigue resistance of C-Wire and CM-Wire TS1 and of all TS2 files compared with room temperature. The CM-Wire instruments exhibited the highest cyclic fatigue resistance of all tested files.

CLINICAL RELEVANCE

Heat-treated nickel-titanium files can differently perform according to environmental temperature and file dimensions. The CM-Wire 2Shape prototypes displayed the highest flexural resistance in all experimental conditions.

Influence of NiTi Wire Diameter on Cyclic and Torsional Fatigue Resistance of Different Heat-Treated Endodontic Instruments

We compared the mechanical properties of 2Shape mini TS2 (Micro-Mega, Besançon, France) obtained from 1.0 diameter nickel-titanium (NiTi) wires and 2Shape TS2 from 1.2 diameter nickel-titanium (NiTi) wires differently thermally treated at room and body temperature. We used 120 NiTi TS2 1.0 and TS2 1.2 files made from controlled memory (CM) wire and T-wire (n = 10). Cyclic fatigue resistance was tested by recording the number of cycles to fracture (NCF) at room and body temperatures using a customized testing device. Maximum torque and angle of rotation at failure were recorded, according to ISO 3630-1. Data were analyzed by a two-way ANOVA (p < 0.05). The CM-wire files had significantly higher NCFs at both temperatures, independent of wire dimensions. Testing at body temperature negatively affected cyclic fatigue of all files. The 1.0-mm diameter T-wire instruments showed higher NCF than the 1.2-mm diameter, whereas no significant differences emerged between the two CM wires at either temperature. The maximum torque was not significantly different across files. The TS2 CM-wire files showed significantly higher angular rotation to fracture than T-wire files. The TS2 CM-wire prototypes showed higher cyclic fatigue resistance than T-wire prototypes, regardless of wire size, exhibiting suitable torsional properties. Torsional behavior appears to not be affected by NiTi wire size.

Comparison of the cyclic fatigue resistance of One Curve, F6 Skytaper, Protaper Next, and Hyflex CM endodontic files

Objectives

This study compared the cyclic fatigue resistance of One Curve (C wire) and F6 Skytaper (conventional austenite nickel-titanium [NiTi]), and 2 instruments with thermo-mechanically treated NiTi: Protaper Next X2 (M wire) and Hyflex CM (CM wire).

Materials and Methods

Ten new instruments of each group (size: 0.25 mm, 6% taper in the 3 mm tip region) were tested using a rotary bending machine with a 60° curvature angle and a 5 mm curvature radius, at room temperature. The number of cycles until fracture was recorded. The length of the fractured instruments was measured. The fracture surface of each fragment was examined with a scanning electron microscope (SEM). The data were analyzed using one-way analysis of variance and the post hoc Tukey test. The significance level was set at 0.05.

Results

At 60°, One Curve, F6 Skytaper and Hyflex CM had significantly longer fatigue lives than Protaper Next X2 (p < 0.05). No statistically significant differences were found in the cyclic fatigue lives of One Curve, F6 Skytaper, and Hyflex CM (p > 0.05). SEM images of the fracture surfaces of the different instruments showed typical features of fatigue failure.

Conclusions

Within the conditions of this study, at 60° and with a 5 mm curvature radius, the cyclic fatigue life of One Curve was not significantly different from those of F6 Skytaper and Hyflex CM. The cyclic fatigue lives of these 3 instruments were statistically significantly longer than that of Protaper Next.

A single-file endodontic treatment: A promising endodontic concept

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Evaluation of the Cyclic Fatigue of Two Single Files at Body and Room Temperature with Different Radii of Curvature

Background: To compare the influence of different temperatures and curvature radii on the cyclic fatigue resistance of F6 SkyTaper (F6ST) and One Curve (OC) single file nickel-titanium rotary instruments. Methods: A total of 120 instruments of F6ST and OC #25.06 were evaluated in 5 mm and 3 mm curvature radii at two temperatures (20 °C ± 1 °C and 37 °C ± 1 °C) in 16 mm stainless steel artificial canals associated with a curvature of 60°. The cyclic fatigue of tested files was assessed by employing a customized testing apparatus and expressed as times to fracture (TtF). A statistical analysis was performed with the significance level set at 95%. Results: All instruments decreased their TtF at 37 °C except for OC in the 3 mm radius, in which no significant difference was detected between 20 °C and 37 °C. A 3 mm curvature radius negatively affected TtF of all tested instruments, except for F6ST at 20 °C. F6ST had higher TtF than OC in the 3 mm radius at 20 °C, with no significant difference between them in the other tested conditions. Conclusions: Under the limits of the present in vitro study, body temperature impaired cyclic fatigue resistance of all files, except for OC in the 3 mm curvature radius. All instruments exhibited lower times to fracture in the 3 mm radius, excluding F6ST at 20 °C.