Effect of porcelain-firing cycles and surface finishing on the marginal discrepancy of titanium copings

Influence of spark erosion on the fit of screw-retained Co-Cr fixed complete denture frameworks veneered with different materials

STATEMENT OF PROBLEM

Spark erosion is a fit corrective technology that can be used even after the veneering material has been applied. The framework does not require sectioning, thus preserving its mechanical resistance. However, the spark erosion effect on veneered Co-Cr fixed complete denture (FCD) frameworks has not been investigated.

PURPOSE

The purpose of this in vitro study was to evaluate whether spark erosion is effective in improving marginal fit on screw-retained Co-Cr FCD frameworks veneered with different materials. A comparison between ceramic applications and simulated ceramic firing cycles was also investigated.

MATERIAL AND METHODS

Forty FCD frameworks were fabricated with a Co-Cr alloy. Four groups (n=10) were obtained according to the veneer material used on frameworks: HR (heat-polymerized resin); LR (light-polymerized resin); C (ceramic); and SC (simulated ceramic firing cycle). The spark erosion process was conducted for all groups. The marginal fit was analyzed according to the single-screw test protocol, and the measurements were performed at 3 evaluation times: initial, after veneer material application, and after spark erosion process. The results were submitted to a 2-way repeated measures ANOVA and the Tukey honest significant differences test (α=.05).

RESULTS

Poorer marginal fit (in micrometers) was noted after veneer material application, where the HR and C groups presented the worst values (HR: 170; LR: 72; C: 165; SC: 86; P<.05). The spark erosion process was effective in improving the fit for all groups (HR: 109; LR: 52; C: 110; SC: 60; P<.05).

CONCLUSIONS

Spark erosion improved the fit of Co-Cr FCD frameworks veneered with different materials. An actual ceramic application should be used to assess distortions generated by veneer material application instead of using only simulated ceramic firing cycles.

A new portable vibrator for plaster pouring: effect on the marginal fit at cylinder-abutment

Objective

The aim of this study was to test a new portable vibrator for plaster pouring (developed for this purpose), comparing the effect of its use on the accuracy of working cast of implant-supported restorations to the conventional vibrator.

Material and methods

From a master cast with 2 implants, 30 transfer moldings were made randomly and divided into three groups: Group I (GI): pouring performed in an outsourced dental laboratory with conventional plaster vibrator (10 casts), Group II (GII): pouring performed in the laboratory of the Federal University of Santa Catarina (UFSC) with conventional plaster vibrator (10 casts) and Group III (GIII): pouring performed with the portable vibrator fabricated for this study (10 casts). The position of the analogue and marginal adaptation of the infrastructure were verified by testing the single screw on the master model and on the working model. The measurement of misfit was blindly performed with a precision microscope and analyzing unit, Quadra-Check 200. The data were statistically analyzed by analysis of variance (ANOVA) and the Holm-Sidak test (α=0.05).

Results

Means±standard deviations were as follows: GI: 19.19±4.73 µm; GII: 21.72±5.41 µm; GIII: 13.5±2.39 µm (P<0.05), with GIII significantly lower as compared to the other groups.

Conclusion

Within the limitations of this study, it was concluded that a greater accuracy of working cast was achieved when a portable vibrator was used for casting molds.