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Abad-Coronel C, Vélez Chimbo D, Lupú B, Pacurucu M, Fárez MV, Fajardo JI. Comparative Analysis of the Structural Weights of Fixed Prostheses of Zirconium Dioxide, Metal Ceramic, PMMA and 3DPP Printing Resin-Mechanical Implications. Dent J (Basel) 2023; 11:249. [PMID: 37999013 PMCID: PMC10670660 DOI: 10.3390/dj11110249] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/29/2023] [Revised: 09/11/2023] [Accepted: 10/23/2023] [Indexed: 11/25/2023] Open
Abstract
The aim of this study was to determine the mechanical implications of four-unit fixed dental prostheses (FDPs) made of (1) monolithic zirconium dioxide (ZR O2), (2) polymethylmethacrylate (PMMA), (3) metal ceramic (PFM) and (4) impression resin (3DPP). METHODS Four groups were studied with eight samples for each material (n: 32). Each structure was weighed, subjected to compressive tests and analyzed using 3D FEA. RESULTS PMMA presented the lowest structural weight (1.33 g), followed by 3DPP (1.98 g), ZR O2 (6.34 g) and PFM (6.44 g). In fracture tests, PMMA presented a compressive strength of 2104.73 N and a tension of 351.752 MPa; followed by PFM, with a strength of 1361.48 N and a tension of 227.521 MPa; ZR O2, with a strength of 1107.63 N and a tension of 185.098 MPa; and 3DPP, with a strength of 1000.88 N and a tension of 143.916 MPa. According to 3D FEA, 3DPP presented the lowest degree of deformation (0.001 mm), followed by PFM (0.011 mm), ZR O2 (0.168 mm) and PMMA (1.035 mm). CONCLUSIONS The weights of the materials did not have a direct influence on the mean values obtained for strength, stress or strain. Since the performance was related to the tension and forces supported by the structures in critical zones, the importance of considering design factors is clear. In vitro and 3D FEA assays allowed us to simulate different scenarios for the mechanical properties of certain materials before evaluating them clinically. Thus, they can generate predictions that would allow for the design of a better research methodology in future clinical trials.
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Affiliation(s)
- Cristian Abad-Coronel
- Research Group on CAD/CAM Materials and Digital Dentistry, Faculty of Dentistry, University of Cuenca, Cuenca 10107, Ecuador
| | - David Vélez Chimbo
- Facultad de Odontología, Universidad de Cuenca, Cuenca 10107, Ecuador; (D.V.C.); (B.L.); (M.P.)
| | - Billy Lupú
- Facultad de Odontología, Universidad de Cuenca, Cuenca 10107, Ecuador; (D.V.C.); (B.L.); (M.P.)
| | - Miguel Pacurucu
- Facultad de Odontología, Universidad de Cuenca, Cuenca 10107, Ecuador; (D.V.C.); (B.L.); (M.P.)
| | - Marco V. Fárez
- New Materials and Transformation Processes Research Group GiMaT, Universidad Politécnica Salesiana, Cuenca 010105, Ecuador (J.I.F.)
| | - Jorge I. Fajardo
- New Materials and Transformation Processes Research Group GiMaT, Universidad Politécnica Salesiana, Cuenca 010105, Ecuador (J.I.F.)
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Abad-Coronel C, Pazán DP, Hidalgo L, Larriva Loyola J. Comparative Analysis between 3D-Printed Models Designed with Generic and Dental-Specific Software. Dent J (Basel) 2023; 11:216. [PMID: 37754336 PMCID: PMC10529710 DOI: 10.3390/dj11090216] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/18/2023] [Revised: 08/28/2023] [Accepted: 09/11/2023] [Indexed: 09/28/2023] Open
Abstract
With the great demand in the market for new dental software, the need has been seen to carry out a precision study for applications in digital dentistry, for which there is no comparative study, and there is a general ignorance regarding their applications. The purpose of this study was to investigate the accuracy differences between digital impressions obtained using generic G-CAD (general CAD) and D-CAD (CAD dental) software. Today, there is a difference between the design software used in dentistry and these in common use. Thus, it is necessary to make a comparison of precision software for specific and generic dental use. We hypothesized that there is no significant difference between the software for specific and general dental use. METHODS A typodont was digitized with an intraoral scanner and the models obtained were exported in STL format to four different softwares (Autodesk MeshMixer 3.5, Exocad Dental, Blender for dental, and InLAB). The STL files obtained by each software were materialized using a 3D printer. The printed models were scanned and exported in STL files, with which six pairs of groups were formed. The groups were compared using analysis software (3D Geomagic Control X) by superimposing them in the initial alignment order and using the best fit method. RESULTS There were no significant differences between the four analyzed software types; however, group 4, composed of the combination of D-CAD (Blender-InLAB), obtained the highest average (-0.0324 SD = 0.0456), with a higher accuracy compared to the group with the lowest average (group 5, composed of the combination of the Meshmixer and Blender models), a generic software and a specific software (0.1024 SD = 0.0819). CONCLUSION Although no evidence of significant difference was found regarding the accuracy of 3D models produced by G-CAD and D-CAD, combinations of groups where specific dental design software was present showed higher accuracy (precision and trueness). The comparison of the 3D graphics obtained with the superimposition of the digital meshes of the printed models performed with the help of the analysis software using the best fit method, replicating the same five reference points for the six groups formed, evidenced a greater tolerance in the groups using D-CAD.
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Affiliation(s)
- Cristian Abad-Coronel
- CAD/CAM Materials and Digital Dentistry Research Group, Faculty of Dentistry, Universidad de Cuenca, Cuenca 010107, Ecuador
| | - Doménica Patricia Pazán
- Faculty of Dentistry, Universidad de Cuenca, Cuenca 010101, Ecuador; (D.P.P.); (L.H.); (J.L.L.)
| | - Lorena Hidalgo
- Faculty of Dentistry, Universidad de Cuenca, Cuenca 010101, Ecuador; (D.P.P.); (L.H.); (J.L.L.)
| | - Jaime Larriva Loyola
- Faculty of Dentistry, Universidad de Cuenca, Cuenca 010101, Ecuador; (D.P.P.); (L.H.); (J.L.L.)
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Michaud PL, Talmazov G. Effects of remeshing algorithms on trueness of fit when used to compress .stl files for digital dental model: A narrative literature review. J Dent 2023; 134:104531. [PMID: 37105433 DOI: 10.1016/j.jdent.2023.104531] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/23/2022] [Revised: 04/17/2023] [Accepted: 04/25/2023] [Indexed: 04/29/2023] Open
Abstract
OBJECTIVES In recent years, there has been a transition toward using and storing digitized dental models instead of physical casts. The size of .stl files is directly correlated with a need for higher computer processing power, longer operation time and a need for more storage space. Several studies explored the impact of decreasing the mesh resolution to decrease file size while maintaining trueness of fit between the original and altered files. Multiple authors suggested to compress .stl files by removing a fixed percentage of triangular faces. However, certain variables which are not yet fully investigated may impact the outcome of remeshing and compressing .stl files. METHODS This narrative review article explores important concepts and considerations that may have a significant impact on the outcome of remeshing and compressing .stl file. RESULTS When restructuring digital meshes to compress .stl files, numerous variables such as initial mesh density, adaptive resolution, scanning technology, rendition and remeshing algorithms, and the clinical situation can affect the outcome. CONCLUSION Prior to applying subjective compression to .stl files by a static percentage, multiple variables must be considered to ensure trueness of fit is preserved. The results obtained for specific situations may not extrapolate to others. CLINICAL SIGNIFICANCE Remeshing algorithms used to reduce .stl file size, or to optimize the files prior to manufacturing, may cause the loss of important data. Further research is needed to guide clinicians safely altering digital meshes.
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Affiliation(s)
- Pierre-Luc Michaud
- Associate Professor, Department of Dental Clinical Sciences, Faculty of Dentistry, Dalhousie University, Halifax, NS, Canada.
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Gavras JN, Abdullah JY, Choi M, Turkyilmaz I. Trueness and precision of an intraoral scanner in digitally copying complete dentures. J Dent Sci 2023. [DOI: 10.1016/j.jds.2023.01.026] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/16/2023] Open
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de Freitas BN, Mendonça LM, Cruvinel PB, de Lacerda TJ, Leite FGJ, Oliveira-Santos C, Tirapelli C. Comparison of intraoral scanning and CBCT to generate digital and 3D-printed casts by fused deposition modeling and digital light processing. J Dent 2023; 128:104387. [PMID: 36496106 DOI: 10.1016/j.jdent.2022.104387] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/06/2022] [Revised: 12/02/2022] [Accepted: 12/06/2022] [Indexed: 12/12/2022] Open
Abstract
OBJECTIVES to evaluate trueness and precision of digital casts from intraoral scanning (IOS) and cone beam computed tomography (CBCT); trueness and precision of 3D-printed casts using digital light processing (DLP) and fused deposition modeling (FDM); the influence of digitizing method in the 3D-printed casts and, to compare STL data after DICOM segmentation and conversion. METHODS a reference cast was digitized with IOS and CBCT, and 3D-printed using FDM and DLP. Linear measurements of occlusocervical (OC), interarch (IEA), and mesiodistal (MD) dimensions were taken on reference, digital and 3D-printed casts. Trueness was observed as the distortion, and precision was observed as the variation of measurements. One and Two-way ANOVA, Student t-test, and Chi-Square were applied to analyze data. RESULTS distortion varied between digital casts for all dimensions; at OC, both showed expanded dimensions with IOS being significantly greater; in turn, CBCT digital casts showed higher distortion at IEA and MD. Dimensions of 3D-printed casts showed a predominance of shrinkage, DLP presented higher distortion compared to FDM for both digitizing methods. Digitizing methods influenced the 3D-printing of casts, especially for DLP. Regarding precision, no statistical difference was found. STL converted from DICOM showed statistical difference in IEA (p < 0.001). CONCLUSIONS digital casts showed distortion depending on the digitizing method. IOS was better in IEA and MD, and CBCT in OC dimensions. Overall, DLP casts presented higher distortion compared to FDM. The digitizing method influences trueness on 3D-printed casts. File conversion from DICOM to STL per se could change the dimension. CLINICAL SIGNIFICANCE This investigation showed that digital casts from IOS and CBCT as well 3D-printed casts from FDM and DLP can show different trueness. It is clinically relevant as clinicians have various workflows available in Digital Dentistry which involve these digitizing and manufacturing methods.
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Affiliation(s)
- Bruna Neves de Freitas
- University of São Paulo, School of Dentistry of Ribeirão Preto, Department of Dental Materials and Prosthodontics, Ribeirão Preto, São Paulo, Brazil, 14040-904
| | - Lucas Moreira Mendonça
- University of São Paulo, School of Dentistry of Ribeirão Preto, Department of Dental Materials and Prosthodontics, Ribeirão Preto, São Paulo, Brazil, 14040-904
| | - Pedro Bastos Cruvinel
- University of São Paulo, School of Dentistry of Ribeirão Preto, Department of Dental Materials and Prosthodontics, Ribeirão Preto, São Paulo, Brazil, 14040-904
| | - Tito José de Lacerda
- DVI Dentomaxillofacial Radiology Center, Ribeirão Preto, São Paulo, Brazil, 14010-180
| | | | - Christiano Oliveira-Santos
- University of Louisville School of Dentistry, Department of Diagnosis & Oral Health, Louisville, Kentucky, U.S.A, 40202
| | - Camila Tirapelli
- University of São Paulo, School of Dentistry of Ribeirão Preto, Department of Dental Materials and Prosthodontics, Ribeirão Preto, São Paulo, Brazil, 14040-904.
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Mazurek-Popczyk J, Nowicki A, Arkusz K, Pałka Ł, Zimoch-Korzycka A, Baldy-Chudzik K. Evaluation of biofilm formation on acrylic resins used to fabricate dental temporary restorations with the use of 3D printing technology. BMC Oral Health 2022; 22:442. [PMID: 36229871 PMCID: PMC9563793 DOI: 10.1186/s12903-022-02488-5] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/17/2022] [Accepted: 10/06/2022] [Indexed: 11/17/2022] Open
Abstract
Background Temporary implant-retained restorations are required to support function and esthetics of the masticatory system until the final restoration is completed and delivered. Acrylic resins are commonly used in prosthetic dentistry and lately they have been used in three-dimensional (3D) printing technology. Since this technology it is fairly new, the number of studies on their susceptibility to microbial adhesion is low. Restorations placed even for a short period of time may become the reservoir for microorganisms that may affect the peri-implant tissues and trigger inflammation endangering further procedures. The aim of the study was to test the biofilm formation on acrylamide resins used to fabricate temporary restorations in 3D printing technology and to assess if the post-processing impacts microbial adhesion.
Methods Disk-shaped samples were manufactured using the 3D printing technique from three commercially available UV-curable resins consisting of acrylate and methacrylate oligomers with various time and inhibitors of polymerization (NextDent MFH bleach, NextDent 3D Plus, MazicD Temp). The tested samples were raw, polished and glazed. The ability to create biofilm by oral streptococci (S. mutans, S. sanguinis, S. oralis, S. mitis) was tested, as well as species with higher pathogenic potential: Staphylococcus aureus, Staphylococcus epidermidis and Candida albicans. The roughness of the materials was measured by an atomic force microscope. Biofilm formation was assessed after 72 h of incubation by crystal violet staining with absorbance measurement, quantification of viable microorganisms, and imaging with a scanning electron microscope (SEM). Results Each tested species formed the biofilm on the samples of all three resins. Post-production processing resulted in reduced roughness parameters and biofilm abundance. Polishing and glazing reduced roughness parameters significantly in the NextDent resin group, while glazing alone caused significant surface smoothing in Mazic Temp. A thin layer of microbial biofilm covered glazed resin surfaces with a small number of microorganisms for all tested strains except S. oralis and S. epidermidis, while raw and polished surfaces were covered with a dense biofilm, rich in microorganisms. Conclusions UV-curing acrylic resins used for fabricating temporary restorations in the 3D technology are the interim solution, but are susceptible to adhesion and biofilm formation by oral streptococci, staphylococci and Candida. Post-processing and particularly glazing process significantly reduce bacterial biofilm formation and the risk of failure of final restoration. Supplementary Information The online version contains supplementary material available at 10.1186/s12903-022-02488-5.
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Affiliation(s)
- Justyna Mazurek-Popczyk
- Department of Microbiology and Molecular Biology, Institute of Health Sciences, Collegium Medicum, University of Zielona Góra, Zielona Góra, Poland.
| | | | - Katarzyna Arkusz
- Department of Biomedical Engineering, Faculty of Mechanical Engineering, Institute of Materials and Biomedical Engineering, University of Zielona Góra, Zielona Góra, Poland
| | | | - Anna Zimoch-Korzycka
- The Faculty of Biotechnology and Food Science, Wrocław University of Environmental and Life Sciences, Wrocław, Poland
| | - Katarzyna Baldy-Chudzik
- Department of Microbiology and Molecular Biology, Institute of Health Sciences, Collegium Medicum, University of Zielona Góra, Zielona Góra, Poland
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