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Zhang WP, Chen C, Ju HY, Okaiyeto SA, Sutar PP, Yang LY, Li SB, Xiao HW. Pulsed vacuum drying of fruits, vegetables, and herbs: Principles, applications and future trends. Compr Rev Food Sci Food Saf 2024; 23:e13430. [PMID: 39217522 DOI: 10.1111/1541-4337.13430] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/09/2024] [Revised: 07/21/2024] [Accepted: 07/26/2024] [Indexed: 09/04/2024]
Abstract
Pulsed vacuum drying (PVD) is a novel vacuum drying method that has demonstrated significant potential in improving energy efficiency and product quality in the drying of foods and agricultural products. The current work provides a comprehensive analysis of the latest advancements in PVD technology, including its historical development, fundamental principles, and mechanistic aspects. The impact of periodic pulsed pressure changes between vacuum and atmospheric pressure on heat and moisture transfer, as well as structural changes in foods at micro- and macro-scales, is thoroughly discussed. The article also highlights the influential drying parameters, the integration of novel auxiliary heaters, and the applications of PVD across various fruits, vegetables, and herbs. Furthermore, the review examines the current status and needs for mathematical modeling of PVD processes, identifying key challenges, research opportunities, and future trends for industrial application. The findings suggest that PVD not only enhances drying efficiency and reduces energy consumption but also preserves the nutritional value, color, and texture of dried products better than traditional methods. Future research should focus on optimizing process parameters and integrating advanced control systems to further improve the scalability and applicability of PVD technology in the food industry.
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Affiliation(s)
- Wei-Peng Zhang
- School of Computer and Artificial Intelligence, Beijing Technology and Business University, Beijing, China
| | - Chang Chen
- Department of Food Science, Cornell AgriTech, Cornell University, Geneva, New York, USA
| | - Hao-Yu Ju
- College of Bioscience and Engineering, Hebei University of Economics and Business, Shijiazhuang, Hebei, China
| | | | - Parag Prakash Sutar
- Department of Food Process Engineering, National Institute of Technology Rourkela, Rourkela, Odisha, India
| | - Li-Yi Yang
- Guangzhou Daqiao Food Facility Co., Ltd, Guangzhou, Guangdong Province, China
| | - Suo-Bin Li
- Jiangsu Bolaike Refrigeration Technology Development Co., LTD, Changzhou, Jiangsu, China
| | - Hong-Wei Xiao
- College of Engineering, China Agricultural University, Beijing, China
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Saavedra J, de Oliveira Gomes B, Augusto PED, Rojas ML, Miano AC. Structure–process interaction in mass transfer processes: Application of ethanol and ultrasound in a vascular structure. J FOOD PROCESS ENG 2022. [DOI: 10.1111/jfpe.14187] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Juan Saavedra
- Dirección de Investigación, Innovación y Responsabilidad Social Universidad Privada del Norte (UPN) Trujillo Peru
| | - Bruna de Oliveira Gomes
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
| | - Pedro E. D. Augusto
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
| | - Meliza Lindsay Rojas
- Dirección de Investigación, Innovación y Responsabilidad Social Universidad Privada del Norte (UPN) Trujillo Peru
| | - Alberto Claudio Miano
- Dirección de Investigación, Innovación y Responsabilidad Social Universidad Privada del Norte (UPN) Trujillo Peru
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3
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Bhagya Raj GVS, Dash KK. Ultrasound Assisted Osmotic Dehydration of Dragon Fruit Slices: Modelling and Optimization Using Integrated Artificial Neural Networks and Genetic Algorithms. J FOOD PROCESS PRES 2022. [DOI: 10.1111/jfpp.16993] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- G. V. S. Bhagya Raj
- Department of Food Processing Technology Ghani Khan Choudhury Institute of Engineering and Technology Malda West Bengal India
| | - Kshirod K. Dash
- Department of Food Processing Technology Ghani Khan Choudhury Institute of Engineering and Technology Malda West Bengal India
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Athira VA, Gokulvel E, Nandhu Lal AM, Venugopalan VV, Rajkumar, Venkatesh T. Advances in drying techniques for retention of antioxidants in agro produces. Crit Rev Food Sci Nutr 2022; 63:10849-10865. [PMID: 35653131 DOI: 10.1080/10408398.2022.2082371] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
Abstract
Antioxidants are compounds that are essential for the human body which prevents cell from disease causing free radicals. Antioxidants are present in a wide range of fruits, vegetables, and spices. However, a considerable amount of antioxidants is lost during the post-harvest drying operation of agro produces for their shelf-life enhancement. Hence, retention of antioxidants becomes utmost importance in preserving the nutritional aspects of fruits and vegetables. Compared to conventional hot air drying, methods like freeze drying, vacuum drying, and dehumidified drying helps in the retention of antioxidants. However, the drawbacks prevalent in current drying practices, such as high-power consumption and high capital cost, could be eliminated by adopting novel drying mechanisms. This review focuses on various pretreatment methods like ultra-sonication, high pressure processing, pulsed electric field and ethanol treatment prior to drying operation helps in enhancing the drying efficiency with maximum retention of antioxidants. In addition, hybrid drying technologies such as microwave assisted drying, IR-radiated drying and electro-magnetic assisted drying methods also could significantly improve the retention of antioxidants.HIGHLIGHTSDrying is the most commonly adopted unit operation for enhancing the shelf life of perishable agro produces.However, drying is accompanied by loss of bioactive, color, texture, and sensory attributes.Compared to conventional drying techniques like hot air drying, methods like freeze drying, vacuum drying and dehumidified drying helps in the retention of antioxidants present in agro/food produces.Pretreatment methods like Ozonation, ultra-sonication, and UV radiation prior to drying are also found to improve the drying performance with good retention of antioxidants.Recent developments like microwave-assisted and IR-assisted drying methods perform well in the retention of antioxidants with less energy consumption.
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Affiliation(s)
- V A Athira
- Agro Processing and Technology Division, CSIR - National Institute for Interdisciplinary Science and Technology, Thiruvananthapuram, India
| | - E Gokulvel
- Agro Processing and Technology Division, CSIR - National Institute for Interdisciplinary Science and Technology, Thiruvananthapuram, India
| | - A M Nandhu Lal
- Agro Processing and Technology Division, CSIR - National Institute for Interdisciplinary Science and Technology, Thiruvananthapuram, India
| | - V V Venugopalan
- Agro Processing and Technology Division, CSIR - National Institute for Interdisciplinary Science and Technology, Thiruvananthapuram, India
| | - Rajkumar
- Research Planning and Business Development, CSIR - National Institute for Interdisciplinary Science and Technology, Thiruvananthapuram, India
| | - T Venkatesh
- Agro Processing and Technology Division, CSIR - National Institute for Interdisciplinary Science and Technology, Thiruvananthapuram, India
- Academy of Scientific and Innovative Research, Ghaziabad, India
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Khudyakov D, Sosnin M, Shorstkii I, Okpala COR. Cold filamentary microplasma pretreatment combined with infrared dryer: Effects on drying efficiency and quality attributes of apple slices. J FOOD ENG 2022. [DOI: 10.1016/j.jfoodeng.2022.111049] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/29/2023]
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Ozyalcin ZO, Kipcak AS. The Ultrasound Effect on the Drying Characteristics of Loligo vulgaris by the Methods of Oven and Vacuum-oven. JOURNAL OF AQUATIC FOOD PRODUCT TECHNOLOGY 2022. [DOI: 10.1080/10498850.2021.2024634] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
Affiliation(s)
- Zehra Ozden Ozyalcin
- Department of Chemical Engineering, Faculty of Chemical and Metallurgical Engineering, Yildiz Technical University, Istanbul, Turkey
| | - Azmi Seyhun Kipcak
- Department of Chemical Engineering, Faculty of Chemical and Metallurgical Engineering, Yildiz Technical University, Istanbul, Turkey
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Gomes BDO, Santos KC, Carvalho GR, Bitencourt BS, Guedes JS, Augusto PED. Uvaia fruit (
Eugenia pyriformis
Cambess) drying: Ethanol as pre‐treatment, convective drying kinetics and bioactive compounds. J FOOD PROCESS PRES 2022. [DOI: 10.1111/jfpp.16284] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Bruna de Oliveira Gomes
- Department of Agri‐food Industry, Food and Nutrition (LAN) Luiz de Quiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
| | - Karoline Costa Santos
- Department of Agri‐food Industry, Food and Nutrition (LAN) Luiz de Quiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
| | - Gisandro Reis Carvalho
- Department of Agri‐food Industry, Food and Nutrition (LAN) Luiz de Quiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
| | - Bruna Sousa Bitencourt
- Department of Agri‐food Industry, Food and Nutrition (LAN) Luiz de Quiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
- Department of Food Science (DCA) Federal University of Lavras (UFLA) Lavras Brazil
| | - Jaqueline Souza Guedes
- Department of Agri‐food Industry, Food and Nutrition (LAN) Luiz de Quiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
| | - Pedro Esteves Duarte Augusto
- Department of Agri‐food Industry, Food and Nutrition (LAN) Luiz de Quiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba Brazil
- Food and Nutrition Research Center (NAPAN) University of São Paulo (USP) São Paulo Brazil
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Bao G, Niu J, Li S, Zhang L, Luo Y. Effects of ultrasound pretreatment on the quality, nutrients and volatile compounds of dry-cured yak meat. ULTRASONICS SONOCHEMISTRY 2022; 82:105864. [PMID: 34915254 PMCID: PMC8683766 DOI: 10.1016/j.ultsonch.2021.105864] [Citation(s) in RCA: 20] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/30/2021] [Revised: 12/02/2021] [Accepted: 12/07/2021] [Indexed: 05/25/2023]
Abstract
The objective of the present study was to assess the effects of ultrasound pretreatment on the quality of dry-cured yak meat. The ultrasonic power with 0, 200, 300 and 400 W (ultrasonic frequency of 20 kHz) were used to assist processing of dry-cured yak meat. The meat quality, nutrient substances, sensory quality, electronic nose, electronic tongue and volatile compounds of dry-cured yak meat were determined. The results indicated that the moisture content and hardness value of ultrasonic treatment group was significantly lower compared to the control group (P < 0.05). Ultrasonic treatment increased the value of b*, and decreased the value of L*, a*, pH, chewiness, melting temperature and enthalpy. Springiness value significantly increased from control group to 300 W of ultrasonic power group. Shear force significantly decreased with the increase of ultrasonic power (P < 0.05). Ultrasonic treatment had no effect on the TVB-N content, but it could increase the TBARS content. Ultrasonic treatment could significantly increase the essential FAA (EFAA) and total FAA (P < 0.05). In addition, the saturated fatty acid (SFA) content significantly increased with the increase of ultrasonic power (P < 0.05). Ultrasound treatment negatively affected the meat's color, smell, and taste but increased its tenderness and the overall acceptability. It also significantly increased alcohols and aldehydes contents (P < 0.05), which were consistent with the measurement of electronic nose and electronic tongue. The results demonstrated that the the appropriate ultrasonic power assisted in the processing improves quality of dry-cured yak meat, particularly for the power of 300 W.
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Affiliation(s)
- Gaoliang Bao
- Gansu Key Laboratory of Herbivorous Animal Biotechnology, Faculty of Animal Science and Technology, Gansu Agricultural University, Lanzhou, China; College of Food Science and Engineering, Gansu Agricultural University, Lanzhou, China
| | - Jun Niu
- Gansu Center for Disease Control and Prevention, Lanzhou, China
| | - Shaobin Li
- Gansu Key Laboratory of Herbivorous Animal Biotechnology, Faculty of Animal Science and Technology, Gansu Agricultural University, Lanzhou, China
| | - Li Zhang
- College of Food Science and Engineering, Gansu Agricultural University, Lanzhou, China.
| | - Yuzhu Luo
- Gansu Key Laboratory of Herbivorous Animal Biotechnology, Faculty of Animal Science and Technology, Gansu Agricultural University, Lanzhou, China.
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Reduction of oil uptake in deep-fried apple slices by the combined ultrasonic and ethanol pre-treatment. Lebensm Wiss Technol 2021. [DOI: 10.1016/j.lwt.2021.112274] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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10
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Rojas ML, Gomes BDO, Carvalho GR, Santos KC, Guedes JS, Bitencourt BS, Augusto PED. Convective drying of cambuci, a native fruit from the Brazilian Atlantic Forest: Effect of pretreatments with ethanol and freezing. J FOOD PROCESS ENG 2021. [DOI: 10.1111/jfpe.13822] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Meliza Lindsay Rojas
- Dirección de Investigación y Desarrollo Universidad Privada del Norte (UPN) Trujillo Peru
| | - Bruna de Oliveira Gomes
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba São Paulo Brazil
| | - Gisandro Reis Carvalho
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba São Paulo Brazil
| | - Karoline Costa Santos
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba São Paulo Brazil
| | - Jaqueline Souza Guedes
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba São Paulo Brazil
| | - Bruna Sousa Bitencourt
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba São Paulo Brazil
- Department of Food Science (DCA) Federal University of Lavras (UFLA) Lavras Minas Gerais Brazil
| | - Pedro Esteves Duarte Augusto
- Department of Agri‐food Industry, Food and Nutrition (LAN), Luiz de Queiroz College of Agriculture (ESALQ) University of São Paulo (USP) Piracicaba São Paulo Brazil
- Food and Nutrition Research Center (NAPAN) University of São Paulo (USP) São Paulo São Paulo Brazil
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Guedes JS, Santos KC, Castanha N, Rojas ML, Matta Junior MD, Lima DC, Augusto PE. Structural modification on potato tissue and starch using ethanol pre-treatment and drying process. FOOD STRUCTURE 2021. [DOI: 10.1016/j.foostr.2021.100202] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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12
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Boateng ID, Soetanto DA, Yang X, Zhou C, Saalia FK, Li F. Effect of pulsed‐vacuum, hot‐air, infrared, and freeze‐drying on drying kinetics, energy efficiency, and physicochemical properties of
Ginkgo biloba
L. seed. J FOOD PROCESS ENG 2021. [DOI: 10.1111/jfpe.13655] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Affiliation(s)
- Isaac Duah Boateng
- School of Food and Biological Engineering, Jiangsu University Zhenjiang China
| | | | - Xiao‐Ming Yang
- School of Food and Biological Engineering, Jiangsu University Zhenjiang China
| | - Cunshan Zhou
- School of Food and Biological Engineering, Jiangsu University Zhenjiang China
| | - Firibu Kwesi Saalia
- Department of Food Processing Engineering College of Basic and Applied Sciences, University of Ghana Legon Accra Ghana
| | - Fengnan Li
- School of Food and Biological Engineering, Jiangsu University Zhenjiang China
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13
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Drying Accelerators to Enhance Processing and Properties: Ethanol, Isopropanol, Acetone and Acetic Acid as Pre-treatments to Convective Drying of Pumpkin. FOOD BIOPROCESS TECH 2020. [DOI: 10.1007/s11947-020-02542-6] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
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