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Zagalo DM, Sousa J, Simões S. Quality by Design (QbD) Approach in Marketing Authorization Procedures of Non-Biological Complex Drugs: A Critical Evaluation. Eur J Pharm Biopharm 2022; 178:1-24. [PMID: 35908664 DOI: 10.1016/j.ejpb.2022.07.014] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/01/2022] [Revised: 07/21/2022] [Accepted: 07/24/2022] [Indexed: 11/28/2022]
Abstract
The emergence of innovator-driven complex drug products, such as Non-Biological Complex Drugs (NBCDs), has provided disruptive advances in the Nanotechnology and Biotechnology fields. However, the design and development of NBCDs can be particularly challenging due to some unresolved scientific and regulatory challenges associated with the pharmaceutical quality assessment. The application of a more holistic, systematic, integrated science and risk-based approach, such as Quality by Design (QbD), is essential to address key scientific, technological, and regulatory constraints in the research and development of the NBCDs. The deeper product and process understanding derived from the implementation of the QbD approach ensures consistent, reliable, and high-quality pharmaceutical products. Furthermore, this approach promotes innovation and continuous improvement in the entire product lifecycle. Regulatory authorities highly recommend QbD-based submissions to successfully translate NBCDs from laboratory-scale research to the pharmaceutical market with the required quality, safety, and efficacy standards. The main aim of this article is to obtain a comprehensive and in-depth investigation into the state of implementation of the QbD approach in the pharmaceutical development and marketing authorization of NBCDs in Europe and the United States, through the analysis of the available data from their regulatory dossiers. In addition, it aims to understand and discuss how the QbD approach is used and implemented for complex drug products in the pharmaceutical industry, highlighting the gaps and challenges involved with its implementation. An analysis is held regarding QbD's advantages in terms of knowledge growth, regulatory flexibility, and the speed of development based on big data science, along with the reduction of regulatory failures and market withdrawals.
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Affiliation(s)
- Daniela M Zagalo
- Faculty of Pharmacy, University of Coimbra, Azinhaga de Santa Comba, 3000-548 Coimbra, Portugal; Bluepharma - Indústria Farmacêutica, São Martinho do Bispo, 3045-016 Coimbra, Portugal.
| | - João Sousa
- Faculty of Pharmacy, University of Coimbra, Azinhaga de Santa Comba, 3000-548 Coimbra, Portugal; Coimbra Chemistry Centre, Department of Chemistry, University of Coimbra, Rua Larga, 3004-535 Coimbra, Portugal
| | - Sérgio Simões
- Faculty of Pharmacy, University of Coimbra, Azinhaga de Santa Comba, 3000-548 Coimbra, Portugal; Bluepharma - Indústria Farmacêutica, São Martinho do Bispo, 3045-016 Coimbra, Portugal
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Zagalo DM, Simões S, Sousa J. Regulatory Science Approach in Pharmaceutical Development of Follow-On Versions of Non-Biological Complex Drug Products. J Pharm Sci 2022; 111:2687-2713. [PMID: 35901943 DOI: 10.1016/j.xphs.2022.07.015] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/04/2022] [Revised: 07/19/2022] [Accepted: 07/19/2022] [Indexed: 10/16/2022]
Abstract
Scientific and technological breakthroughs in the field of Nanotechnology have been a driving force throughout the development and approval of Non-Biological Complex Drugs (NBCDs). However, the fast-growing expansion of NBCDs and the emergence of their follow-on versions have brought with them several scientific, technological, and regulatory challenges. The definition of NBCDs is still not officially recognized by the regulatory authorities, and there is no dedicated regulatory pathway addressing the particular features of NBCDs and their follow-on versions. The lack of clear and consistent regulatory guidance documents in this field, as well as, the inconsistency across different regulatory agencies, impact negatively on the acceptance and enormous potential of these drug products. Patient access to high-quality NBCDs follow-on versions may be compromised by regulatory uncertainty resulting from the use of different regulatory approaches across the globe, as well as within the same class of products. Accordingly, there is a real need to develop a specific regulatory pathway compliant with the complexity of NBCDs and their follow-on versions or, alternatively, make better use of available regulatory pathways. The main goal of the review is to deeply investigate and provide a critical overview of the regulatory landscape of NBCDs and follow-on versions currently adopted by the regulatory authorities. The dissemination of knowledge and discussion in this field can contribute to clarifying regulations, policies, and regulatory approaches to complex generics, thereby filling regulatory and scientific gaps in the establishment of therapeutic equivalence.
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Affiliation(s)
- Daniela M Zagalo
- Faculty of Pharmacy, University of Coimbra, Azinhaga de Santa Comba, 3000-548 Coimbra, Portugal; Bluepharma - Indústria Farmacêutica, São Martinho do Bispo, 3045-016 Coimbra, Portugal..
| | - Sérgio Simões
- Faculty of Pharmacy, University of Coimbra, Azinhaga de Santa Comba, 3000-548 Coimbra, Portugal; Bluepharma - Indústria Farmacêutica, São Martinho do Bispo, 3045-016 Coimbra, Portugal
| | - João Sousa
- Faculty of Pharmacy, University of Coimbra, Azinhaga de Santa Comba, 3000-548 Coimbra, Portugal; Coimbra Chemistry Centre, Department of Chemistry, University of Coimbra, Rua Larga, 3004-535 Coimbra, Portugal
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A quality by design (QbD) approach in pharmaceutical development of lipid-based nanosystems: A systematic review. J Drug Deliv Sci Technol 2022. [DOI: 10.1016/j.jddst.2022.103207] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Vázquez-Leyva S, Vallejo-Castillo L, López-Morales CA, Herbert-Pucheta JE, Zepeda-Vallejo LG, Velasco-Velázquez M, Pavón L, Pérez-Tapia SM, Medina-Rivero E. Identity Profiling of Complex Mixtures of Peptide Products by Structural and Mass Mobility Orthogonal Analysis. Anal Chem 2019; 91:14392-14400. [DOI: 10.1021/acs.analchem.9b02873] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/26/2023]
Affiliation(s)
- Said Vázquez-Leyva
- Unidad de Desarrollo e Investigación en Bioprocesos (UDIBI), Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional. 11340 Mexico City, Mexico
| | - Luis Vallejo-Castillo
- Unidad de Desarrollo e Investigación en Bioprocesos (UDIBI), Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional. 11340 Mexico City, Mexico
| | - Carlos A. López-Morales
- Unidad de Desarrollo e Investigación en Bioprocesos (UDIBI), Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional. 11340 Mexico City, Mexico
| | - José Enrique Herbert-Pucheta
- Consejo Nacional de Ciencia y Tecnología-Laboratorio Nacional de Investigación y Servicio Agroalimentario Forestal, Universidad Autónoma Chapingo. 56230 Chapingo, Estado de México, Mexico
| | - L. Gerardo Zepeda-Vallejo
- Departamento de Química Orgánica, Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional. 11340 Mexico City, Mexico
| | - Marco Velasco-Velázquez
- Departamento de Farmacología y Unidad Periférica de Investigación en Biomedicina Translacional (CMN 20 de noviembre, ISSSTE), Facultad de Medicina, Universidad Nacional Autónoma de México (UNAM). 04510 Mexico City, Mexico
| | - Lenin Pavón
- Laboratorio de Psicoinmunología, Dirección de Investigaciones en Neurociencias Instituto Nacional de Psiquiatría Ramón de la Fuente. 14370 Mexico City, Mexico
| | - Sonia M. Pérez-Tapia
- Unidad de Desarrollo e Investigación en Bioprocesos (UDIBI), Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional. 11340 Mexico City, Mexico
- Departamento de Inmunología, Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional. 11340 Mexico City, Mexico
- Laboratorio Nacional para Servicios Especializados de Investigación, Desarrollo e Innovación (I+D+i) para Farmoquímicos y Biotecnológicos, LANSEIDI-FarBiotec-CONACyT. 11340 Mexico City, Mexico
| | - Emilio Medina-Rivero
- Unidad de Desarrollo e Investigación en Bioprocesos (UDIBI), Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional. 11340 Mexico City, Mexico
- Consultoría Integral y Biodesarrollo LEMAR S.A.P.I. de C.V. 03300 Mexico City, Mexico
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Physicochemical and Biological Examination of Two Glatiramer Acetate Products. Biomedicines 2019; 7:biomedicines7030049. [PMID: 31277332 PMCID: PMC6783967 DOI: 10.3390/biomedicines7030049] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/05/2019] [Revised: 06/25/2019] [Accepted: 06/26/2019] [Indexed: 11/16/2022] Open
Abstract
Herein we compared 40 mg/mL lots of the active ingredient, glatiramer acetate, manufactured by Mylan/Natco to the active ingredient, glatiramer acetate in Copaxone (Teva Pharmaceuticals, Ltd., Netanya Israel) using physicochemical (PCC) methods and biological assays. No differences were seen between the Mylan/Natco and Teva lots with some low resolution release PCC assays (amino acid analysis, molecular weight distribution, interaction with Coomassie Brilliant Blue G-250). Changes in polydispersity between Mylan/Natco and Copaxone lots were found using size exclusion chromatography and the high resolution PCC method, known as Viscotek, and suggestive of a disparity in the homogeneity of mixture, with a shift towards high molecular weight polypeptides. Using RPLC-2D MALLS, 5 out of 8 Mylan/Natco lots fell outside the Copaxone range, containing a high molecular weight and high hydrophobicity subpopulation of polypeptides not found in Copaxone lots. Cation exchange chromatography showed differences in the surface charge distribution between the Copaxone and Mylan/Natco lots. The Mylan/Natco lots were found to be within Copaxone specifications for the EAE model, monoclonal and polyclonal binding assays and the in vitro cytotoxicity assay, however higher IL-2 secretion was shown for three Mylan/Natco lots in a potency assay. These observations provide data to inform the ongoing scientific discussion about the comparability of glatiramer acetate in Copaxone and follow-on products.
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Melamed-Gal S, Loupe P, Timan B, Weinstein V, Kolitz S, Zhang J, Funt J, Komlosh A, Ashkenazi N, Bar-Ilan O, Konya A, Beriozkin O, Laifenfeld D, Hasson T, Zeskind B, Hayden M, Nock S, Grossman I. Response to the Letter-to-the Editor by Cohen et al. concerning our eNeurologicalSci article, Melamed-Gal, et al. Physicochemical, biological, functional and toxicological characterization of the European follow-on glatiramer acetate product as compared with Copaxone. eNeurologicalSci 2018;12:19-30.https://doi.org/10.1016/j.ensci.2018.05.006. eNeurologicalSci 2018; 13:53-55. [PMID: 30547104 PMCID: PMC6284183 DOI: 10.1016/j.ensci.2018.11.007] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/09/2018] [Accepted: 11/17/2018] [Indexed: 11/26/2022] Open
Affiliation(s)
- Sigal Melamed-Gal
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Pippa Loupe
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Bracha Timan
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Vera Weinstein
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | | | | | | | - Arthur Komlosh
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Nurit Ashkenazi
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Oren Bar-Ilan
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Attila Konya
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Olga Beriozkin
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Daphna Laifenfeld
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Tal Hasson
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | | | - Michael Hayden
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Steffen Nock
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - Iris Grossman
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
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Melamed-Gal S, Loupe P, Timan B, Weinstein V, Kolitz S, Zhang J, Funt J, Komlosh A, Ashkenazi N, Bar-Ilan O, Konya A, Beriozkin O, Laifenfeld D, Hasson T, Krispin R, Molotsky T, Papir G, Sulimani L, Zeskind B, Liu P, Nock S, Hayden M, Gilbert A, Grossman I. Physicochemical, biological, functional and toxicological characterization of the European follow-on glatiramer acetate product as compared with Copaxone. eNeurologicalSci 2018; 12:19-30. [PMID: 30094354 PMCID: PMC6073084 DOI: 10.1016/j.ensci.2018.05.006] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/16/2018] [Accepted: 05/29/2018] [Indexed: 01/14/2023] Open
Abstract
For more than 20 years, Copaxone (glatiramer acetate, Teva), a non-biological complex drug, has been a safe and effective treatment option for multiple sclerosis. In 2016, a follow-on glatiramer acetate product (FOGA, Synthon) was approved in the EU. Traditional bulk-based methods and high-resolution assays were employed to evaluate the physicochemical, functional, and bio-recognition attributes, as well as the in vivo toxicity profile of the active substances in Copaxone and Synthon EU FOGA lots. These tests included quality control tests applied routinely in release of Copaxone lots, as well as additional characterization assays, gene expression studies and a rat toxicity study. Even though the Synthon FOGA was designed to copy and compete with Copaxone, the active substances were found to be similar in only 7 of the tested 14 (50%) methods (similar is defined as within approved specifications or within the inherent microheterogeneity range of tested Copaxone batches, or not showing statistically significant differences). With additional methods applied, consistent compositional differences in attributes of surface charge distribution, molecular size, and spatial arrangement were observed. These marked differences were concordantly observed with higher biological activity of some of the Synthon EU FOGA lots compared with Copaxone lots, including potency and cytotoxicity activities as well as gene expression of pathways that regulate apoptosis, IL-2, and inflammation signaling. These observations raise concerns for immunogenicity differences, particularly in (repeated) substitution settings. Another orthogonal finding demonstrated increased frequency of injection-site local toxicity observations for the Synthon EU FOGA in an in vivo daily dosing rat study, thus warranting further qualification of the link between compositional and functional differences in immunogenicity, and potential impact on long-term efficacy and safety.
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Affiliation(s)
- S. Melamed-Gal
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - P. Loupe
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - B. Timan
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - V. Weinstein
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - S. Kolitz
- Immuneering Corporation, Boston, MA, USA
| | - J. Zhang
- Immuneering Corporation, Boston, MA, USA
| | - J. Funt
- Immuneering Corporation, Boston, MA, USA
| | - A. Komlosh
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - N. Ashkenazi
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - O. Bar-Ilan
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - A. Konya
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - O. Beriozkin
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - D. Laifenfeld
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - T. Hasson
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - R. Krispin
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - T. Molotsky
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - G. Papir
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - L. Sulimani
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - B. Zeskind
- Immuneering Corporation, Boston, MA, USA
| | - P. Liu
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - S. Nock
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - M.R. Hayden
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - A. Gilbert
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
| | - I. Grossman
- Global Research and Development, Teva Pharmaceutical Industries, Netanya, Israel
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