In vitro fatigue failure of cemented acetabular replacements: a hip simulator study

Biomechanical performance of the cemented acetabular cup with combined effects of bone quality, implant material combinations and bodyweight

The objective of this study is to understand the combined effects of bone quality, implant materials and bodyweight on the biomechanical performance of cemented acetabular cup. Additionally, the performance of the cemented acetabular cup was evaluated for obesity cases or obese people. A total of 84 FE models (based on CT data) were developed based on combinations of three different cancellous bone material distributions to represent bone quality, four different implant material combinations and seven different bodyweights. The biomechanical performance of the acetabular cup was evaluated based on bone stress (both cortical and cancellous bone), cement mantle stress, micromotion and contact pressure between the acetabular cup and femoral head. Cortical bone stress, cancellous bone stress, cement stress, the contact pressure between implants and micromotion between implants are affected by different bone quality, implant material combinations and bodyweights. An increase in bodyweight would increase the cortical bone stress, cancellous bone stress, cement stress, contact pressure between implants and micromotion between implants. However, bodyweight affects the cortical and cancellous bone stress more (stiff rise of the bone stresses; nonlinear relation) as compared to other output parameters (mostly linear relation). Comparing cortical and cancellous bone stress, the stress versus bodyweight curve is much stiffer (stiff rise in the curve) for cortical bone than cancellous bone and that even further increases as bone quality decreases. Especially considering obesity cases or obese people (very high bodyweight), the performance of the cemented acetabular component is poor.

Graphical abstract

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Fracture Toughness of Acrylic PMMA Bone Cement: A Mini-Review

BACKGROUND

Acrylic PMMA bone cement is an essential component in cemented implants and formed the cement-bone and cement-implant interfaces. The information on the fracture parameters of PMMA bone cement would be decisive for all doctors, researchers, and orthopaedic surgeons.

PURPOSE

This review aims to indicate the parameters responsible for the variation in the fracture toughness of PMMA bone cement. This mini-review also points out some limitations of the earlier published research article, which can be added in the future analysis and can be helpful to get the more realistic data of the fracture parameters of PMMA bone cement.

CONCLUSION

Different mixing techniques, storage medium, temperature, loading conditions, frequency and environment, cement viscosity, type of specimen, and the ASTM standards (shape, size, and geometry), constituents, loading rate, and cement porosity were the critical parameters to affect the fracture toughness of PMMA bone cement. This study will also be helpful to increase the structural integrity of PMMA bone cement and the cemented implant.

Effect of liner offset and inclination on cement retention strength of metal-in-metal acetabular constructs: A biomechanical study

Cementing metallic liners into well-fixed acetabular shells facilitates utilizing dual-mobility cups in revision total hip arthroplasty without shell replacement. The current biomechanical study investigated the effect of increasing cemented liner (a) inclination; and (b) offset on the cement retention strength measured as the lever-out moment at cement failure. Eighteen metallic liner prototypes were cemented into cluster-hole acetabular shells at variable inclinations (0°, 10°, and 20°) and offsets (0 and 10 mm) relative to the enclosing acetabular shell (6 groups; n = 3 constructs per group). The constructs were connected to a material testing frame, and lever-out failure moments were tested through an established protocol. Failure occurred at the liner-cement interface (18/18). There was no correlation between liner inclination and the lever-out failure moment (r = -0.327, P = .185). Liner offset demonstrated a strong negative correlation to mean lever-out failure moments (r = -0.788, P < .001). There was no significant difference between mean lever-out failure moments at variable liner inclinations, regardless of offset (P = .358). Greater liner offset was associated with diminished mean lever-out failure moments (P < .001). Compared with neutral (0° inclination, 0 mm offset), the maximum inclination and offset group had the lowest mean lever-out failure moment (P = .011). Cemented metal-in-metal constructs are significantly affected by the liner positioning. While a correlation between liner inclination and cement retention strength could not be asserted, cement retention strength is significantly diminished by increased liner offset.

Laser-Induced Microgrooves Improve the Mechanical Responses of Cemented Implant Systems

The impact of a laser-induced microgroove (LIM) architecture on mechanical responses of two cemented implant systems was evaluated. One system consisted of two aluminum alloy rods bonded end-to-end by polymethylmethacrylate cement. The second system consisted of a custom-made, aluminum tibial tray (TT) cemented in an artificial canine tibia. Control specimens for each system were polished smooth at the cement interface. For LIM samples in the rod system, microgrooves were engraved (100 µm depth, 200 µm width, 500 µm spacing) on the apposing surface of one of the two rods. For TT system testing, LIM engraving (100 µm spacing) was confined to the underside and keel of the tray. Morphological analysis of processed implant surfaces revealed success in laser microgrooving procedures. For cemented rods tested under static tension, load to failure was greater for LIM samples (279.0 ± 14.9 N vs. 126.5 ± 4.5 N). Neither non-grooved nor grooved TT samples failed under cyclic compression testing (100,000 cycles at 1 Hz). Compared with control specimens, LIM TT constructs exhibited higher load to failure under static compression and higher strain at the bone interface under cyclic compression. Laser-induced microgrooving has the potential to improve the performance of cemented orthopedic implants.

Effects of interfacial crack and implant material on mixed-mode stress intensity factor and prediction of interface failure of cemented acetabular cup

This study deals with the effects of interfacial crack and implant material on mixed-mode stress intensity factor and prediction of interface failure of the cemented acetabular cup. A three dimensional (3D) finite element (FE) model of implanted pelvic bone was developed based on the computed tomography (CT) scan data. Combinations of four materials were considered for implant material. To understand the influence of interfacial crack at bone-cement and cement-implant interfaces on failure, 2D cracked models were developed based on the FE model and solved using the element-free Galerkin method (EFGM) by considering a rectangular section in the superior, inferior, anterior, and posterior locations. Interface failure was predicted in terms of mixed-mode stress intensity factor (SIF). The stress values obtained from FE analysis were transferred at the cut boundary of the rectangular section and considered as a mixed-mode loading condition to determine the SIF in the superior, inferior, anterior, and posterior locations at bone-cement and cement-implant interfaces using EFGM. Location wise, anterior seems to have more chances of failure because SIF in the anterior location was found to be higher than other locations. The bone-cement interface has more SIF and indicated more chances of failure than the cement-implant interface. Less SIF was found for the ceramic-ceramic material combination than other material combinations.

Pelvic Construct Prediction of Trabecular and Cortical Bone Structural Architecture

The pelvic construct is an important part of the body as it facilitates the transfer of upper body weight to the lower limbs and protects a number of organs and vessels in the lower abdomen. In addition, the importance of the pelvis is highlighted by the high mortality rates associated with pelvic trauma. This study presents a mesoscale structural model of the pelvic construct and the joints and ligaments associated with it. Shell elements were used to model cortical bone, while truss elements were used to model trabecular bone and the ligaments and joints. The finite element (FE) model was subjected to an iterative optimization process based on a strain-driven bone adaptation algorithm. The bone model was adapted to a number of common daily living activities (walking, stair ascent, stair descent, sit-to-stand, and stand-to-sit) by applying onto it joint and muscle loads derived using a musculoskeletal modeling framework. The cortical thickness distribution and the trabecular architecture of the adapted model were compared qualitatively with computed tomography (CT) scans and models developed in previous studies, showing good agreement. The sensitivity of the model to changes in material properties of the ligaments and joint cartilage and changes in parameters related to the adaptation algorithm was assessed. Changes to the target strain had the largest effect on predicted total bone volumes. The model showed low sensitivity to changes in all other parameters. The minimum and maximum principal strains predicted by the structural model compared to a continuum CT-derived model in response to a common test loading scenario showed good agreement with correlation coefficients of 0.813 and 0.809, respectively. The developed structural model enables a number of applications such as fracture modeling, design, and additive manufacturing of frangible surrogates.

Effect of Femoral Head Size, Subject Weight, and Activity Level on Acetabular Cement Mantle Stress Following Total Hip Arthroplasty

In cases where cemented components are used in total hip arthroplasty, damage, or disruption of the cement mantle can lead to aseptic loosening and joint failure. Currently, the relationship between subject activity level, obesity, and prosthetic femoral head size and the risk of aseptic loosening of the acetabular component in cemented total hip arthroplasty is not well understood. This study aims to provide an insight into this. Finite element models, validated with experimental data, were developed to investigate stresses in the acetabular cement mantle and pelvic bone resulting from the use of three prosthetic femoral head sizes, during a variety of daily activities and one high impact activity (stumbling) for a range of subject body weights. We found that stresses in the superior quadrants of the cortical bone-cement interface increased with prosthetic head size, patient weight, and activity level. In stumbling, average von Mises stresses (22.4 MPa) exceeded the bone cement yield strength for an obese subject (143 kg) indicating that the cement mantle would fail. Our results support the view that obesity and activity level are potential risk factors for aseptic loosening of the acetabular component and provide insight into the increased risk of joint failure associated with larger prosthetic femoral heads. © 2019 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res 37:1771-1783, 2019.

Standardization of hemipelvis alignment for in vitro biomechanical testing

Although in vitro biomechanical tests are regularly performed, the definition of a suitable reference frame for hemipelvic specimens is still a challenge. The aims of the present study were to: (i) define a reference frame for the human hemipelvis suitable for in vitro applications, based on robust anatomical landmarks; (ii) identify the alignment of a hemipelvis based on the alignment of a whole pelvis (including right/left and male/female differences); (iii) identify the relative alignment of the proposed in vitro reference frame with respect to a reference frame commonly used in gait analysis; (iv) create an in vitro alignment procedure easy, robust and inexpensive; (v) quantify the intra-operator repeatability and inter-operator reproducibility of the procedure. A procedure to univocally identify the anatomical landmarks was created, exploiting the in vitro accessibility of the specimen's surface. Through the analysis on 53 CT scans (106 hemipelvises), the alignment of the hemipelvis based on the alignment of a whole pelvis was analyzed: differences between male/female and right/left hemipelvises were not statistically significant To overcome the uncertainty in the identification of the acetabular rim, a standard acetabular plane was defined. An alignment procedure was developed to implement such anatomical reference frame. The intra-operator repeatability and the inter-operator reproducibility were quantified with four operators, on male and female hemipelvises. The intra-operator repeatability was better than 1.5°. The inter-operator reproducibility was better than 2.0°. Alignment in the transverse plane was the most repeatable. The presented procedure to align hemipelvic specimens is sufficiently robust, standardized, and accessible. © 2017 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res 36:1645-1652, 2018.

The effect of cup outer sizes on the contact mechanics and cement fixation of cemented total hip replacements

One important loosening mechanism of the cemented total hip arthroplasty is the mechanical overload at the bone-cement interface and consequent failure of the cement fixation. Clinical studies have revealed that the outer diameter of the acetabular component is a key factor in influencing aseptic loosening of the hip arthroplasty. The aim of the present study was to investigate the influence of the cup outer diameter on the contact mechanics and cement fixation of a cemented total hip replacement (THR) with different wear penetration depths and under different cup inclination angles using finite element (FE) method. A three-dimensional FE model was developed based on a typical Charnley hip prosthesis. Two acetabular cup designs with outer diameters of 40 and 43 mm were modelled and the effect of cup outer diameter, penetration depth and cup inclination angle on the contact mechanics and cement fixation stresses in the cemented THR were studied. The results showed that for all penetration depths and cup inclination angles considered, the contact mechanics in terms of peak von Mises stress in the acetabular cup and peak contact pressure at the bearing surface for the two cup designs were similar (within 5%). However, the peak von Mises stress, the peak maximum principal stress and peak shear stress in the cement mantle at the bone-cement interface for the 43 mm diameter cup design were predicted to be lower compared to those for the 40 mm diameter cup design. The differences were predicted to be 15-19%, 15-22% and 18-20% respectively for different cup penetration depths and inclination angles, which compares to the clinical difference of aseptic loosening incidence of about 20% between the two cup designs.

Five-year comparison of wear using oxidised zirconium and cobalt–chrome femoral heads in total hip arthroplasty

Oxidised zirconium (OxZi) has been developed as an alternative bearing surface for femoral heads in total hip arthroplasty (THA). This study has investigated polyethylene wear, functional outcomes and complications, comparing OxZi and cobalt–chrome (CoCr) as part of a three-arm, multicentre randomised controlled trial. Patients undergoing THA from four institutions were prospectively randomised into three groups. Group A received a CoCr femoral head and highly cross-linked polyethylene (XLPE) liner; Group B received an OxZi femoral head and XLPE liner; Group C received an OxZi femoral head and ultra-high molecular weight polyethylene (UHMWPE) liner. At five years, 368 patients had no statistically significant differences in short-form-36 (p = 0.176 mental, p = 0.756 physical), Western Ontario and McMaster Universities Osteoarthritis Index (p = 0.847), pain scores (p = 0.458) or complications. The mean rate of linear wear was 0.028 mm/year (standard deviation (sd) 0.010) for Group A, 0.023 mm/year (sd 0.010) for Group B, and 0.09 mm/year (sd 0.045) for Group C. Penetration was significantly higher in the UHMWPE liner group compared with both XLPE liner groups (p < 0.001) but no significant difference was noted between CoCr and OxZi when articulating with XLPE (p = 0.153). In this, the largest randomised study of this bearing surface, it appears that using a XLPE acetabular liner is more important in reducing THA component wear than the choice of femoral head bearing, at mid-term follow-up. There is a non-significant trend towards lower wear, coupling OxZi rather than CoCr with XLPE but long-term analysis is required to see if this observation changes with time and becomes significant.

Cite this article: Bone Joint J 2015;97-B:883–9.

Influence of cooling on curing temperature distribution during cementing of modular cobalt-chromium and monoblock polyethylene acetabular cups

Total hip replacements for older patients are usually cemented to ensure high postoperative primary stability. Curing temperatures vary with implant material and cement thickness (30°C to 70°C), whereas limits for the initiation of thermal bone damage are reported at 45°C to 55°C. Thus, optimizing surgical treatment and the implant material are possible approaches to lower the temperature. The aim of this study was to investigate the influence of water cooling on the temperature magnitude at the acetabulum cement interface during curing of a modular cobalt-chromium cup and a monoblock polyethylene acetabular cup. The curing temperature was measured for SAWBONE and human acetabuli at the cement-bone interface using thermocouples. Peak temperature for the uncooled condition reached 70°C for both cup materials but was reduced to below 50°C in the cooled condition for the cobalt-chromium cup (P = .027). Cooling is an effective method to reduce curing temperature with metal implants, thereby avoiding the risk of thermal bone damage.

Reconstruction of type II+III pelvic resection with a modular hemipelvic endoprosthesis: a finite element analysis study

OBJECTIVE

To conduct a biomechanical study of the whole reconstructed pelvic ring using a modular hemipelvic endoprosthesis.

METHODS

A subject-specific finite-element (FE) model of the whole pelvic ring, including the pelvis, sacrum and main ligaments, was constructed. Type II+III pelvic resection was simulated on the FE model. Then a three-dimensional model of a reconstructed pelvic ring with a modular hemipelvic endoprosthesis was developed, and FE analysis performed to compare the stresses along the bilateral arcuate lines of the reconstructed and normal pelvis in the bipedal standing position. Comparison between bilateral stress distributions along the sciatic notch was also performed. The characteristics of load transmission within the endoprosthesis were also studied.

RESULTS

No significant difference in the stresses along the bilateral arcuate lines was observed between the reconstructed and normal pelvis. The stress distribution on the prosthesis along the sciatic notch paths was significantly greater than that on the unaffected side in the same position. The peak stress of the implant on the S1 vertebral body was 182.9 MPa under a load of 600N. Study of load transfer on the implant showed that the posterior side of the column between the point of iliac fixation and the acetabulum was subject to the greatest stress.

CONCLUSION

This FE study showed that a modular hemipelvic endoprosthesis can restore load transfer between the sacrum and acetabulum on simple standing. Future implant design should aim to decrease the stress concentration and make the biomechanical performance more balanced.

Fatigue creep damage at the cement-bone interface: an experimental and a micro-mechanical finite element study

The goal of this study was to quantify the micromechanics of the cement-bone interface under tensile fatigue loading using finite element analysis (FEA) and to understand the underlying mechanisms that play a role in the fatigue behavior of this interface. Laboratory cement-bone specimens were subjected to a tensile fatigue load, while local displacements and crack growth on the specimen's surface were monitored. FEA models were created from these specimens based upon micro-computed tomography data. To accurately model interfacial gaps at the interface between the bone and cement, a custom-written erosion algorithm was applied to the bone model. A fatigue load was simulated in the FEA models while monitoring the local displacements and crack propagation. The results showed the FEA models were able to capture the general experimental creep damage behavior and creep stages of the interface. Consistent with the experiments, the majority of the deformation took place at the contact interface. Additionally, the FEA models predicted fatigue crack patterns similar to experimental findings. Experimental surface cracks correlated moderately with FEA surface cracks (r(2)=0.43), but did not correlate with the simulated crack volume fraction (r(2)=0.06). Although there was no relationship between experimental surface cracks and experimental creep damage displacement (r(2)=0.07), there was a strong relationship between the FEA crack volume fraction and the FEA creep damage displacement (r(2)=0.76). This study shows the additional value of FEA of the cement-bone interface relative to experimental studies and can therefore be used to optimize its mechanical properties.

Fatigue in cemented acetabular replacements

The long-term stability of cemented total hip replacements critically depends on the lasting integrity of the bond between the cement and the bone, often referred to as fixation. In vitro assessment of fatigue behaviour of cemented acetabular, as opposed to femoral, replacements is of particular interest due to the more aggressive nature of late "loosening" found in acetabular replacements, reported to be three times that in femoral cases. Quantitative assessment of fatigue behaviour of cement fixation on acetabular side has been difficult due to the complexity of the pelvic bone geometry and the associated loading conditions.The purpose of this work was to develop a framework for in vitro assessment of fatigue integrity of cement fixation in acetabular replacements. To this end, a newly developed hip simulator was utilised, where the direction and the magnitude of the hip contact force (Bergmann et al., 2001) under typical physiological loading conditions including normal walking and stair climbing were simulated for the first time. Preliminary hip simulator experimental results seem to be consistent with those from constant amplitude fatigue tests, in that debonding at the bone-cement interface is identified as the main failure mechanism, although the numbers of cycles to failure are significantly reduced in samples tested in the hip simulator. Finite element analysis of implanted bone samples was carried out, where the effects of loading mode on the stress distribution in the cement mantle and at the bone-cement interface were evaluated. The effects of model geometry on the stress state and failure modes were also examined and discussed based on the results of the present and previously published work.