Tailoring nanocomposite interfaces with graphene to achieve high strength and toughness

Konjac glucomannan-based highly antibacterial active films loaded with thyme essential oil through bacterial cellulose nanofibers/Ag nanoparticles stabilized Pickering emulsions

The aim of this study was to develop novel konjac glucomannan (KGM)-based highly antibacterial active films, where five types of films were prepared and compared. The microstructure results showed that KGM-based films loaded with thyme essential oil (TEO) through bacterial cellulose nanofibers/Ag nanoparticles (BCNs/Ag nanoparticles) stabilized Pickering emulsions (Type V films) displayed the smoothest surface and the most evenly dispersed TEO droplets as compared with the other four types of films. Moreover, Type V films showed the highest contact angle value (86.28°), the best thermal stability and mechanical properties. Furthermore, Type V films presented the highest total phenol content (13.23 mg gallic acid equivalent/g film) and the best antioxidant activity (33.96 %) as well as the best sustained-release property, thus showing the best antibacterial activity, which was probably due to that BCNs/Ag nanoparticles and TEO displayed a synergistic effect to some extent. Consequently, Type V film-forming solutions were used as coatings for tangerines. The results showed that the tangerines treated with Type V coatings displayed excellent fresh-keeping properties. Therefore, the coatings, KGM-based film-forming solutions loaded with TEO through BCNs/Ag nanoparticles stabilized Pickering emulsions, have great potential for the preservation of fruits and vegetables.

Domain Growth in Polycrystalline Graphene

Graphene is a two-dimensional carbon allotrope which exhibits exceptional properties, making it highly suitable for a wide range of applications. Practical graphene fabrication often yields a polycrystalline structure with many inherent defects, which significantly influence its performance. In this study, we utilize a Monte Carlo approach based on the optimized Wooten, Winer and Weaire (WWW) algorithm to simulate the crystalline domain coarsening process of polycrystalline graphene. Our sample configurations show excellent agreement with experimental data. We conduct statistical analyses of the bond and angle distribution, temporal evolution of the defect distribution, and spatial correlation of the lattice orientation that follows a stretched exponential distribution. Furthermore, we thoroughly investigate the diffusion behavior of defects and find that the changes in domain size follow a power-law distribution. We briefly discuss the possible connections of these results to (and differences from) domain growth processes in other statistical models, such as the Ising dynamics. We also examine the impact of buckling of polycrystalline graphene on the crystallization rate under substrate effects. Our findings may offer valuable guidance and insights for both theoretical investigations and experimental advancements.

Rapid fabrication of physically robust hydrogels

Hydrogel materials show promise for diverse applications, particular as biocompatible materials due to their high water content. Despite advances in hydrogel technology in recent years, their application is often severely limited by inadequate mechanical properties and time-consuming fabrication processes. Here we report a rapid hydrogel preparation strategy that achieves the simultaneous photo-crosslinking and establishment of biomimetic soft-hard material interface microstructures. These biomimetic interfacial-bonding nanocomposite hydrogels are prepared within seconds and feature clearly separated phases but have a strongly bonded interface. Due to effective interphase load transfer, biomimetic interfacial-bonding nanocomposite gels achieve an ultrahigh toughness (138 MJ m-3) and exceptional tensile strength (15.31 MPa) while maintaining a structural stability that rivals or surpasses that of commonly used elastomer (non-hydrated) materials. Biomimetic interfacial-bonding nanocomposite gels can be fabricated into arbitrarily complex structures via three-dimensional printing with micrometre-level precision. Overall, this work presents a generalizable preparation strategy for hydrogel materials and acrylic elastomers that will foster potential advances in soft materials.

Advances in two-dimensional engineered nanomaterials applications for the agro- and food-industries

Two-dimensional nanomaterials, such as graphene, transition metal dichalcogenides, MXenes, and other layered compounds, are the subject of intense theoretical and experimental research for applications in a wide range of advanced technological solutions, given their outstanding physical, chemical, and mechanical properties. In the context of food science and technology, their contributions are starting to appear, based on the advantages that two-dimensional nanostructures offer to agricultural- and food-related key topics, such as sustainable water use, nano-agrochemicals, novel nanosensing devices, and smart packaging technologies. These application categories facilitate the grasping of the current and potential uses of such advanced nanomaterials in the field, backed by their advantageous physical, chemical, and structural properties. Developments for water cleaning and reuse, efficient nanofertilizers and pesticides, ultrasensitive sensors for food contamination, and intelligent nanoelectronic disposable food packages are among the most promising application examples reviewed here and demonstrate the tremendous impact that further developments would have in the area as the fundamental and applied research of two-dimensional nanostructures continues. We expect this work will contribute to a better understanding of the promising characteristics of two-dimensional nanomaterials that could be used for the design of novel and feasible solutions in the agriculture and food areas. © 2023 Society of Chemical Industry.

Unravelling the Influence of Surface Modification on the Ultimate Performance of Carbon Fiber/Epoxy Composites

The overall performance of polymer composites depends on not only the intrinsic properties of the polymer matrix and inorganic filler but also the quality of interfacial adhesion. Although many reported approaches have been focused on the chemical treatment for improving interfacial adhesion, the examination of ultimate mechanical performance and long-term properties of polymer composites has been rarely investigated. Herein, we report carbon fiber (CF)/epoxy composites with improved interfacial adhesion by covalent bonding between CFs and the epoxy matrix. This leads to the improved ultimate mechanical properties and enhanced thermal aging performance. Raman mapping demonstrates the formation of an interphase region derived from the covalent bonding between CFs and the epoxy matrix, which enables the uniform fiber distribution and eliminates phase separation during thermal cycling. The covalent attachment of the CF to the epoxy matrix suppresses its migration during temperature fluctuations, preserving the mechanical performance of resulting composites under the thermal aging process. Furthermore, the finite elemental analysis reveals the effectiveness of the chemical treatment of CFs in improving the interfacial strength and toughness of silane-treated CF/epoxy composites. The insight into the mechanical improvement of CF/epoxy composites suggests the high potential of surface modification of inorganic fillers toward polymer composites with tunable properties for different applications.

Scalable Manufacturing Process and Multifunctional Performance of Cotton Fibre-Reinforced Poly(Lactic Acid) (PLA) Bio-Composites Coated by Graphene Oxide

Natural fibre biopolymer composites with both fibres and matrix being derived from biomaterials are increasingly used in demanding applications, such as sensing, packaging, building, and transport, and require good electrical, thermal, and flame retardant properties. Herein, an investigation of the effectiveness of functionalising nonwoven cotton/poly(lactic acid) (PLA) fibre mats with graphene oxide nanosheets has been reported by using a facile dip-coating method followed by thermal reduction for enhancing the electric, thermal, and abrasion-resistance properties. The manufacturing processes for preparing biocomposites and introducing functionality are readily scalable. Experimental results reveal that with the addition of less than 0.5 wt% graphene nanoplatelets, the biocomposites showed significant improvements in abrasion resistance, electrical conductivity, thermal conductivity, and diffusivity. Furthermore, the composite shows excellent piezo-resistivity to act as strain sensors with a gauge factor of 2.59 at strains up to 1%.

Heteroatom Modification Enhances Corrosion Durability in High-Mechanical-Performance Graphene-Reinforced Aluminum Matrix Composites

The antagonism between strength and corrosion resistance in graphene-reinforced aluminum matrix composites is an inherent challenge to designing reliable structural components. Heteroatom microstructural modification is highly appreciated to conquer the obstacle. Here, a bottom-up strategy to exploit the heterogeneous phase interface to enable high corrosion durability is proposed. Deformation-driven metallurgy derived from severe plastic deformation is developed to produce Mg-alloyed fluorinated graphene structures with homogeneous dispersion. These structures allow for absorbing corrosion products, forming a dense protective layer against corrosion, and local micro-tuning of the suppression of charge transfer. This results in superior corrosion resistance with an outstanding strength-ductility balance of the composites via ultrafine-grained and precipitation strengthening. The anti-corrosion polarization resistance remains 89% of the initial state after 2-month immersion in chloride-containing environment, while the ultra-tensile strength and elongation of 532 ± 39 MPa and 17.3 ± 1.2% are obtained. The economical strategy of heteroatom modification broadens the horizon for anti-corrosion engineering in aluminum matrix composites, which is critical for the design of carbonaceous nanomaterial-reinforced composites to realize desired performances for practical applications.

Near Room-Temperature Synthesis of Vertical Graphene Nanowalls on Dielectrics

Vertical graphene nanowalls (VGNs) with excellent heat-transfer properties are promising to be applied in the thermal management of electronic devices. However, high growth temperature makes VGNs unable to be directly prepared on semiconductors and polymers, which limits the practical application of VGNs. In this work, the near room-temperature growth of VGNs was realized by utilizing the hot filament chemical vapor deposition method. Catalytic tantalum (Ta) filaments promote the decomposition of acetylene at ∼1600 °C. Density functional theory calculations proved that C₂H* was the main active carbon cluster during VGN growth. The restricted diffusion of C₂H* clusters induced the vertical growth of graphene nanoflakes on various substrates below 150 °C. The direct growth of VGNs successfully realized the excellent interfacial contact, and the thermal contact resistance could reach 3.39 × 10^-9 m²·K·W^-1. The temperature of electronic chips had a 6.7 °C reduction by utilizing directly prepared VGNs instead of thermal conductive tape as thermal-interface materials, indicating the great potential of VGNs to be directly prepared on electronic devices for thermal management.

Cellulose nanocrystals enabled sustainable polycaprolactone based shape memory polyurethane bionanocomposites

In recent years, shape memory polyurethanes have gained substantial attention and are targeted for a range of smart and functional materials. In this work, the development of nanocrystalline celluloses (CNCs) enabled polycaprolactone-based shape memory polyurethane biocomposite using an in situ one-pot reactions is reported. The incorporation of up to 10 wt% CNCs resulted in a remarkable enhancement in the tensile strength at yield (from 0.2 MPa to 7.2 MPa), tensile strength at break (167% improvement), and modulus of elasticity (from 3.5 to 139.3 MPa) while maintaining the elongation at break. This was attributed to the simultaneous action of CNCs as a nucleating agent for crystallization and highly compatibilized reinforcing agent of the network. Moreover, the in situ incorporation of CNCs enhanced the shape memory capability of polyurethanes, which enables its employment in functional material applications, such as the biomedical sector. The intimate interfacial adhesion between the CNCs and the polymer matrix, which promoted shape fixating and recovery, was confirmed by fractured surface morphology studies. Rheology characterizations provided strong evidence that the addition of CNCs increased the shape fixity attributed to the stiffness of CNCs below the glass transition temperature (T_g) compared to the neat PU in conjuncture with the higher T_g of CNCs. Overall, the developed polymer nanocomposites are appealing materials for biomedical applications.

Computational Modeling of Hybrid Carbon Fiber/Epoxy Composites Reinforced with Functionalized and Non-Functionalized Graphene Nanoplatelets

The mechanical properties of aerospace carbon fiber/graphene nanoplatelet/epoxy hybrid composites reinforced with pristine graphene nanoplatelets (GNP), highly concentrated graphene oxide (GO), and Functionalized Graphene Oxide (FGO) are investigated in this study. By utilizing molecular dynamics data from the literature, the bulk-level mechanical properties of hybrid composites are predicted using micromechanics techniques for different graphene nanoplatelet types, nanoplatelet volume fractions, nanoplatelet aspect ratios, carbon fiber volume fractions, and laminate lay-ups (unidirectional, cross-ply, and angle-ply). For the unidirectional hybrid composites, the results indicate that the shear and transverse properties are significantly affected by the nanoplatelet type, loading and aspect ratio. For the cross-ply and angle ply hybrid laminates, the effect of the nanoplate’s parameters on the mechanical properties is minimal when using volume fractions and aspect ratios that are typically used experimentally. The results of this study can be used in the design of hybrid composites to tailor specific laminate properties by adjusting nanoplatelet parameters.

Balanced strength-toughness, thermal conductivity and self-cleaning properties of PMMA composites enabled by terpolymer grafted carbon nanotube

Achieving a balanced strength-toughness in polymer composites is a challenge largely because of poor interfacial interaction between the fillers and matrix. Here, we report that terpolymer grafted multi-wall carbon nanotubes (Ter-CNT) imparted good dispersion of CNT in matrix and strong CNT-matrix interaction. With the addition of 2 vol% filler into polymethyl methacrylate (PMMA) matrix, the composite exhibited simultaneously a balanced strength-toughness property with flexural strength of 72.3 MPa, toughness of 10.1 MJ m^-3, which increased by 40.1% and 578% compared with those of pure PMMA. In addition, the composite also shows a high static contact angle (110.3°), and thermal conductivity (0.50 Wm K^-1), which endow the composite with good self-cleaning and thermal management capabilities. Thus, this preparation process shows guidance for the design of polymer composite with integrated high strength-toughness, thermal conductivity and good self-cleaning.

Investigation into the Structural, Chemical and High Mechanical Reforms in B4C with Graphene Composite Material Substitution for Potential Shielding Frame Applications

In this work, boron carbide and graphene nanoparticle composite material (B₄C–G) was investigated using an experimental approach. The composite material prepared with the two-step stir casting method showed significant hardness and high melting point attributes. Scanning electron microscopy (SEM), along with energy dispersive X-ray spectroscopy (EDS) analysis, indicated 83.65%, 17.32%, and 97.00% of boron carbide + 0% graphene nanoparticles chemical compositions for the C-atom, Al-atom, and B₄C in the compound studied, respectively. The physical properties of all samples’ B₄C–G like density and melting point were 2.4 g/cm³ density and 2450 °C, respectively, while the grain size of B₄C–G was in the range of 0.8 ± 0.2 µm. XRD, FTIR, and Raman spectroscopic analysis was also performed to investigate the chemical compositions of the B₄C–G composite. The molding press composite machine was a fabrication procedure that resulted in the formation of outstanding materials by utilizing the sintering process, including heating and pressing the materials. For mechanical properties, high fracture toughness and tensile strength of B₄C–G composites were analyzed according to ASTM standard designs. The detailed analysis has shown that with 6% graphene content in B₄C, the composite material portrays a high strength of 134 MPa and outstanding hardness properties. Based on these findings, it is suggested that the composite materials studied exhibit novel features suitable for use in the application of shielding frames.