Crystal critters: Self-ejection of crystals from heated, superhydrophobic surfaces

Chemical composition from photos: Dried solution drops reveal a morphogenetic tree

Under nonequilibrium conditions, inorganic systems can produce a wealth of life-like shapes and patterns which, compared to well-formed crystalline materials, remain widely unexplored. A seemingly simple example is the formation of salt deposits during the evaporation of sessile droplets. These evaporites show great variations in their specific patterns including single rings, creep, small crystals, fractals, and featureless disks. We have explored the patterns of 42 different salts at otherwise constant conditions. Based on 7,500 images, we show that distinct pattern families can be identified and that some salts (e.g., Na2SO4 and NH4NO3) are bifurcated creating two distinct motifs. Family affiliations cannot be predicted a priori from composition alone but rather emerge from the complex interplay of evaporation, crystallization, thermodynamics, capillarity, and fluid flow. Nonetheless, chemical composition can be predicted from the deposit pattern with surprisingly high accuracy even if the set of reference images is small. These findings suggest possible applications including smartphone-based analyses and lightweight tools for space missions.

Liquid Marbles and Drops on Superhydrophobic Surfaces: Interfacial Aspects and Dynamics of Formation: A Review

Liquid marbles (LMs) are droplets encapsulated with powders presenting varied roughness and wettability. These LMs have garnered a lot of attention due to their dual properties of leakage-free and quick transport on both solid and liquid surfaces. These droplets are in a Cassie-Baxter wetting state sitting on both roughness and air pockets existing between particles. They are also reminiscent of the state of a drop on a superhydrophobic (SH) surface. In this review, LMs and bare droplets on SH surfaces are comparatively investigated in terms of two aspects: interfacial and dynamical. LMs present a fascinating class of soft matter due to their superior interfacial activity and their remarkable stability. Inherently hydrophobic powders form stable LMs by simple rolling; however, particles with defined morphologies and chemistries contribute to the varied stability of LMs. The factors contributing to this interesting robustness with respect to bare droplets are then identified by tests of stability such as evaporation and compression. Next, the dynamics of the impact of a drop on a hydrophobic powder bed to form LMs is studied vis-à̀-vis that of drop impact on flat surfaces. The knowledge from drop impact phenomena on flat surfaces is used to build and complement insights to that of drop impact on powder surfaces. The maximum spread of the drop is empirically understood in terms of dimensionless numbers, and their drawbacks are highlighted. Various stages of drop impact-spreading, retraction and rebound, splashing, and final outcome-are systematically explored on both solid and hard surfaces. The implications of crater formation and energy dissipations are discussed in the case of granular beds. While the drop impact on solid surfaces is extensively reviewed, deep interpretation of the drop impact on granular surfaces needs to be improved. Additionally, the applications of each step in the sequence of drop impact phenomena on both substrates are also identified. Next, the criterion for the formation of peculiar jammed LMs was examined. Finally, the challenges and possible future perspectives are envisaged.

Imparting scalephobicity with rational microtexturing of soft materials

Crystallization fouling, a process where scale forms on surfaces, is widespread in nature and technology, negatively affecting energy and water industries. Despite the effort, rationally designed surfaces that are intrinsically resistant to it remain elusive, due in part to a lack of understanding of how microfoulants deposit and adhere in dynamic aqueous environments. Here, we show that rational tuning of coating compliance and wettability works synergistically with microtexture to enhance microfoulant repellency, characterized by low adhesion and high removal efficiency of numerous individual microparticles and tenacious crystallites in a flowing water environment. We study the microfoulant interfacial dynamics in situ using a micro-scanning fluid dynamic gauge system, elucidate the removal mechanisms, and rationalize the behavior with a shear adhesive moment model. We then demonstrate a rationally developed coating that can remove 98% of deposits under shear flow conditions, 66% better than rigid substrates.

Membrane Distillation-Crystallization for Sustainable Carbon Utilization and Storage

Anthropogenic greenhouse gas emissions from power plants can be limited using postcombustion carbon dioxide capture by amine-based solvents. However, sustainable strategies for the simultaneous utilization and storage of carbon dioxide are limited. In this study, membrane distillation-crystallization is used to facilitate the controllable production of carbonate minerals directly from carbon dioxide-loaded amine solutions and waste materials such as fly ash residues and waste brines from desalination. To identify the most suitable conditions for carbon mineralization, we vary the membrane type, operating conditions, and system configuration. Feed solutions with 30 wt % monoethanolamine are loaded with 5-15% CO2 and heated to 40-50 °C before being dosed with 0.18 M Ca2+ and Mg2+. Membranes with lower surface energy and greater roughness are found to more rapidly promote mineralization due to up to 20% greater vapor flux. Lower operating temperature improves membrane wetting tolerance by 96.2% but simultaneously reduces crystal growth rate by 48.3%. Sweeping gas membrane distillation demonstrates a 71.6% reduction in the mineralization rate and a marginal improvement (37.5%) on membrane wetting tolerance. Mineral identity and growth characteristics are presented, and the analysis is extended to explore the potential improvements for carbon mineralization as well as the feasibility of future implementation.

Evaporation of Saline Droplets on a Superhydrophobic Substrate: Formation of Crystal Shell and "Legs"

We studied the evaporation-driven crystallization in the droplets of sodium acetate anhydrous (CH₃COONa) aqueous solution, which were deposited on superhydrophobic substrates. The results reveal distinct crystallization behaviors between saturated and unsaturated droplets under identical experimental conditions. Specifically, unsaturated droplets could form a quasi-spherical crystal shell on the superhydrophobic substrate, while saturated droplets could develop crystal legs between the droplet and substrate when the crystal shell formed. Subsequently, the saturated droplet was lifted off the substrate by the growing crystal legs. The formation of crystal shell was closely associated with the evaporation from the droplet surface and the internal convection inside the droplet. The formation of crystal legs was induced by the heterogeneous nucleation effect caused by the substrate of SiO₂ nanoparticles. These findings provide valuable insights into regulating the morphology of salt crystallization through adjustments in salt solution concentration and substrate surface structure.

Generality of Evaporative Crystal Liftoff on Heated Hydrophobic Substrates

Scaling or mineral fouling occurs due to the presence of dissolved minerals in water. Scaling is problematic in numerous industrial and household plumbing applications where water is used. The current methods of scale removal often utilize harsh chemicals that are not environmentally friendly. The evaporation of a saline droplet provides a platform to study the role of the substrate in the dynamics of crystallization during scaling. In the present work, we show out-of-plane growth of crystal deposits during the evaporation of saline droplets of aqueous potassium chloride on a heated smooth and microtextured hydrophobic substrate. These out-of-plane deposits, termed as "crystal legs", are in minimal contact with the substrate and can be easily removed from the substrate. The out-of-plane evaporative crystallization of saline droplets of different initial volumes and concentrations is observed irrespective of the chemistry of the hydrophobic coating and the crystal habits investigated. We attribute this general behavior of crystal legs to the growth and stacking of smaller crystals (size ∼10 μm) between the primary crystals toward the end of evaporation. We show that the rate at which the crystal legs grow increases with an increase in the substrate temperature. A mass conservation model is applied to predict the leg growth rate, which agrees well with the experiments.

Evaporative destabilization of a salt crust with branched pattern formation

The impact of salt crust formation over porous media on water evaporation is an important issue in relation with the water cycle, agriculture, building sciences and more. The salt crust is not a simple accumulation of salt crystals at the porous medium surface but undergoes complex dynamics with possible air gap formation between the crust and the porous medium surface. We report on experiments that allow to identify various crust evolution regimes depending on the competition between evaporation and vapor condensation. The various regimes are summarized in a diagram. We focus on the regime where dissolution-precipitation processes lead to the upward displacement of the salt crust and the generation of a branched pattern. It is shown that the branched pattern results from the crust upper surface destabilization whereas the crust lower surface remains essentially flat. We show that the resulting branched efflorescence salt crust is heterogeneous with a greater porosity in the salt fingers. This leads to the preferential drying of the salt fingers followed by a period in which the crust morphology change only occurs in the salt crust lower region. The salt crust eventually tends toward a frozen state where no visible change occurs in the salt crust morphology, but without blocking the evaporation. These findings provide in-depth insights into the salt crust dynamics and pave the way for the better understanding of the impact of efflorescence salt crusts on evaporation and the development of predictive models.

Overflow Control for Sustainable Development by Superwetting Surface with Biomimetic Structure

Liquid flowing around a solid edge, i.e., overflow, is a commonly observed flow behavior. Recent research into surface wetting properties and microstructure-controlled overflow behavior has attracted much attention. Achieving controllable macroscale liquid dynamics by manipulating the micro-nanoscale liquid overflow has stimulated diverse scientific interest and fostered widespread use in practical applications. In this review, we outline the evolution of overflow and present a critical survey of the mechanism of surface wetting properties and microstructure-controlled liquid overflow in multilength scales ranging from centimeter to micro and even nanoscale. We summarize the latest progress in utilizing the mechanisms to manipulate liquid overflow and achieve macroscale liquid dynamics and in emerging applications to manipulate overflow for sustainable development in various fields, along with challenges and perspectives.

Survival in desert: Extreme water adaptations and bioinspired structural designs

Deserts are the driest places in the world, desert creatures have evolved special adaptations to survive in this extreme water shortage environment. The collection and transport of condensed water have been of particular interest regarding the potential transfer of the underlying mechanisms to technical applications. In this review, the mechanisms of water capture and transport were first summarized. Secondly, an introduction of four typical desert creatures including cactus, desert beetles, lizards, and snakes which have special adaptations to manage water was elaborated. Thirdly, the recent progress of biomimetic water-collecting structures including cactus, desert beetles, and lizards inspired designs and the influence of overflow on water collection was demonstrated. Finally, the conclusions were drawn, and future issues were pointed out. The present study will further promote research on bioinspired water management strategies.

Which Surface Is More Scaling Resistant? A Closer Look at Nucleation Theories for Heterogeneous Gypsum Nucleation in Aqueous Solutions

Developing engineered surfaces with scaling resistance is an effective means to inhibit surface-mediated mineral scaling in various industries including desalination. However, contrasting results have been reported on the relationship between scaling potential and surface hydrophilicity. In this study, we combine a theoretical analysis with experimental investigation to clarify the effect of surface wetting property on heterogeneous gypsum (CaSO₄·2H₂O) formation on surfaces immersed in aqueous solutions. Theoretical prediction derived from classical nucleation theory (CNT) indicates that an increase of surface hydrophobicity reduces scaling potential, which contrasts our experimental results that more hydrophilic surfaces are less prone to gypsum scaling. We further consider the possibility of nonclassical pathway of gypsum nucleation, which proceeds by the aggregation of precursor clusters of CaSO₄. Accordingly, we investigate the affinity of CaSO₄ to substrate surfaces of varied wetting properties via calculating the total free energy of interaction, with the results perfectly predicting experimental observations of surface scaling propensity. This indicates that the interactions between precursor clusters of CaSO₄ and substrate surfaces might play an important role in regulating heterogeneous gypsum formation. Our findings provide evidence that CNT might not be applicable to describing gypsum scaling in aqueous solutions. The fundamental insights we reveal on gypsum scaling mechanisms have the potential to guide rational design of scaling-resistant engineered surfaces.

Sustainable scale resistance on a bioinspired synergistic microspine coating with a collectible liquid barrier

Scale deposition, especially in the petroleum industry, has always been a serious issue because of its potential safety hazards and huge economic cost. However, conventional scale-resistant strategies based on mechanical descaling and chemical detergents can't feed the urgent demand for energy saving and environmental protection. Herein, we report a bioinspired long-term oil collectible mask (BLOCK)-a microspine coating with the synergistic effect of anti-adhesion and oil collection, displaying sustainable scale resistance towards oilfield-produced water. Inspired by pitcher plants, the oil layer as a liquid barrier inhibits scale deposition by changing the underwater scaling micro-environment from liquid/solid/solid to a liquid/solid/liquid triphase system. Oil droplets are collected by cacti-inspired microspines to enhance oil layer stability. Compared with stainless steel, the BLOCK coating shows ca. 98% reduction even after 35 days in artificial produced water. This strategy could be utilized to design integrated functional materials for conquering complex environments such as oil recovery and transportation.

Patterns during Evaporative Crystallization of a Saline Droplet

In the present work, we investigate the influence of substrate wettability and crystal morphology on the evaporative crystallization of saline droplets. On a superhydrophilic substrate, the evaporative crystals formed during the drying of a saline droplet of aqueous potassium nitrate are observed to be long and needle-shaped, oriented along the substrate. The crystal deposits form a flower-shaped pattern when the initial contact angle of the droplet increases to ∼72°. The orientation of the crystals along the triple contact line of the droplet controls the self-amplifying creeping growth of the salt crystals that eventually determines the overall evaporative patterns. The crystals change from being needle-shaped to globular salt deposits as the volume of liquid available for crystallization reduces. We demonstrate that the arrangement of the crystal with respect to the substrate and the droplet-air interface governs the rate of evaporation, growth, and morphology of the crystals.

Robust Superhydrophobic Coating with Mullite Fiber Framework

Superhydrophobic surfaces have received increasing attention due to their excellent water repellency, but the fragile stability of superhydrophobic coatings has been a huge hindrance to their applications. In this work, we constructed a layer of mullite fibers on the surface of a ceramic substrate using high-temperature molten salt. Then, we obtained a superhydrophobic surface with a contact angle greater than 150° via soaking the sample with an alcoholic sol containing modified particles. On the one hand, this interlaced three-dimensional fiber structure increases the surface area and roughness, providing more locations for attaching superhydrophobic particles, as well as improving the water repellency. On the other hand, this fiber layer has a height difference, which protects the superhydrophobic particles attached at lower positions, and when an external object contacts the surface, it gives priority to the stable mullite fibers, reducing the direct contact between superhydrophobic particles and external objects and improving the stability of the superhydrophobic coating. After abrasion with sandpaper, the sample with the mullite fiber layer showed excellent stability compared to the samples without the fiber layer, indicating the significant protective effect of the fiber layer. This paper provides a potential method to enhance the stability of superhydrophobic ceramic surfaces.

Interfacial crystallization at the intersection of thermodynamic and geometry

Interfacial crystallization appears as a crucial stage in the numeral natural phenomena and technological applications, such as industry of semi-conductors and manufacturing of nano-whiskers. Interfacial aspects of heterogeneous crystallization are surveyed. The review is focused on the interplay of thermodynamic and geometric aspects of the interfacial crystallization. Thermodynamic considerations leading to the Wulff construction are discussed. Equilibrium shape of the crystallized particle in the contact with a foreign substrate giving rise to the Winterbottom construction is treated. The concept of equivalent equilibrium contact angle θ_eq is introduced. The equivalent contact angle θ_eq applicable for isotropic crystals does not depend neither on the volume of the crystallized particles nor on the external fields. Bulk contributions to the free energy of the particle such as the bulk heat release in the case of reactive contact or latent heat of crystallization do not influence the equivalent contact angle θ_eq. Application of the Winterbottom constructions for prediction of the shape of nanoparticles grown on solid substrates is treated. Thermodynamics of interfacial crystallization is discussed. The thermodynamic condition predicting when surface crystallization is thermodynamically favored over homogeneous (bulk) crystallization is supplied. This thermodynamic relation coincides with the condition prescribing the partial wetting of a solid by its melt. Interfacial crystallization in its relation to the "coffee-stain" effect, salt creeping and development of anti-icing surfaces is addressed. Interfacial aspects of epitaxial growth of crystals are considered. The current state-of-art in the field is reviewed.

Recent Progress of Bioinspired Scalephobic Surfaces with Specific Barrier Layers

Bioinspired superwettable surfaces have been widely harnessed in diverse applications such as self-cleaning, oil/water separation, and liquid transport. So far, only a little work is focused on scalephobic capability of those superwettable surfaces. However, the troublesome scale deposition will inevitably be observed in our daily production and life, greatly reducing heat transfer efficiency and inhibiting the liquid transport. To address this annoying problem, as the emerging strategy, specific barrier layers are introduced onto superwettable surfaces to reduce or even avoid the direct contact between scale and the surfaces. In this feature article, we first provide the basic concept of bioinspired scalephobic surfaces with specific barrier layers. Then, we briefly introduce the typical fabrication methods of scalephobic surfaces. Later, we summarize recent progress of bioinspired scalephobic surfaces with specific barrier layers. Furthermore, we point out the guiding theory and criteria for the stability of barrier layers. Finally, we put forward the forecast on the existing problems and future direction in bioinspired scalephobic surfaces.