CaSiO3-HAp Metal-Reinforced Biocomposite Ceramics for Bone Tissue Engineering

Reconstructive and regenerative bone surgery is based on the use of high-tech biocompatible implants needed to restore the functions of the musculoskeletal system of patients. Ti6Al4V is one of the most widely used titanium alloys for a variety of applications where low density and excellent corrosion resistance are required, including biomechanical applications (implants and prostheses). Calcium silicate or wollastonite (CaSiO₃) and calcium hydroxyapatite (HAp) is a bioceramic material used in biomedicine due to its bioactive properties, which can potentially be used for bone repair. In this regard, the research investigates the possibility of using spark plasma sintering technology to obtain new CaSiO₃-HAp biocomposite ceramics reinforced with a Ti6Al4V titanium alloy matrix obtained by additive manufacturing. The phase and elemental compositions, structure, and morphology of the initial CaSiO₃-HAp powder and its ceramic metal biocomposite were studied by X-ray fluorescence, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and Brunauer-Emmett-Teller analysis methods. The spark plasma sintering technology was shown to be efficient for the consolidation of CaSiO₃-HAp powder in volume with a Ti6Al4V reinforcing matrix to obtain a ceramic metal biocomposite of an integral form. Vickers microhardness values were determined for the alloy and bioceramics (~500 and 560 HV, respectively), as well as for their interface area (~640 HV). An assessment of the critical stress intensity factor K_Ic (crack resistance) was performed. The research result is new and represents a prospect for the creation of high-tech implant products for regenerative bone surgery.

Synthetic Calcium Silicate Biocomposite Based on Sea Urchin Skeleton for 5-Fluorouracil Cancer Delivery

Synthetic calcium silicates and phosphates are promising compounds for targeted drug delivery for the effective treatment of cancerous tumors, and for minimizing toxic effects on the patient's entire body. This work presents an original synthesis of a composite based on crystalline wollastonite CaSiO₃ and combeite Na₄Ca₄(Si₆O₁₈), using a sea urchin Mesocentrotus nudus skeleton by microwave heating under hydrothermal conditions. The phase and elemental composition and structure of the obtained composite were studied by XRF, REM, BET, and EDS methods, depending on the microwave heating time of 30 or 60 min, respectively, and the influence of thermo-oxidative post-treatment of samples. The role of the sea urchin skeleton in the synthesis was shown. First, it provides a raw material base (source of Ca²⁺) for the formation of the calcium silicate composite. Second, it is a matrix for the formation of its porous inorganic framework. The sorption capacity of the composite, with respect to 5-fluorouracil, was estimated, the value of which was 12.3 mg/L. The resulting composite is a promising carrier for the targeted delivery of chemotherapeutic drugs. The mechanism of drug release from an inorganic natural matrix was also evaluated by fitting its release profile to various mathematical models.

3D Printing of Bioinert Oxide Ceramics for Medical Applications

Three-dimensionally printed metals and polymers have been widely used and studied in medical applications, yet ceramics also require attention. Ceramics are versatile materials thanks to their excellent properties including high mechanical properties and hardness, good thermal and chemical behavior, and appropriate, electrical, and magnetic properties, as well as good biocompatibility. Manufacturing complex ceramic structures employing conventional methods, such as ceramic injection molding, die pressing or machining is extremely challenging. Thus, 3D printing breaks in as an appropriate solution for complex shapes. Amongst the different ceramics, bioinert ceramics appear to be promising because of their physical properties, which, for example, are similar to those of a replaced tissue, with minimal toxic response. In this way, this review focuses on the different medical applications that can be achieved by 3D printing of bioinert ceramics, as well as on the latest advances in the 3D printing of bioinert ceramics. Moreover, an in-depth comparison of the different AM technologies used in ceramics is presented to help choose the appropriate methods depending on the part geometry.

Hybrid Microwave Solid-Phase Synthesis of Wollastonite Based on Natural Renewable Raw Materials

Abstract

A method was tested to perform the solid-phase synthesis of ceramic wollastonite under hybrid microwave heating using such natural renewable raw materials as sea shells as a source of CaCO3 with the addition of commercial SiO2 powder. The XRD, SEM, TGA, and EDS methods were used to explore the effect of the mechanical homogenization time and the conditions for the chemical interaction of raw materials, provided that the required phase composition is reached. It was studied how temperature (800–1150°C) and time (15–60 min) of sintering affect the composition and structure of the ceramic wollastonite samples, including those in the presence of the strengthening additive sodium tetraborate. The formation of an apatite (Ca10(PO4)6(OH)2) layer on the surface of the obtained samples under conditions of their contact with artificial human blood plasma was assessed to confirm the biocompatible properties of these materials. The proposed method of synthesis is promising for obtaining a chemically pure valuable biomaterial in the form of synthetic wollastonite with the possibility of rational use of biogenic raw materials.

Synthesis of Ti-Cu Multiphase Alloy by Spark Plasma Sintering: Mechanical and Corrosion Properties

To study the material based on the binary system Ti + Cu (50% atm), samples were produced from powders of commercially pure metals and additionally ground in a ball mill (final size about 12 µm) by spark plasma sintering. The following intermetallic phases were obtained in the materials: CuTi2, TiCu, and Ti3Cu4. The materials have a hardness of 363 and 385 HV (800 and 900 °C), a microhardness of 393 and 397 µHV, a density of 4.24 and 5.23 kg/m3, and resistance to corrosion in acids (weight gain + 0.002% after 24 h of testing according to ISO 16151 for a sample with 900 °C—the best result in comparison with steel 308, AA2024, CuA110Fe3Mn2). The hardness value varies due to the presence of pure metal agglomerates. The relationship between the temperature of spark plasma sintering and the characteristics of the material (material parameters improve with increasing temperature, segregation is reduced) is revealed.

Spark Plasma Sintering of WC-Based 10wt%Co Hard Alloy: A Study of Sintering Kinetics and Solid-Phase Processes

The paper describes the method for producing WC-10wt%Co hard alloy with 99.6% of the theoretical density and a Vickers hardness of ~1400 HV 0.5. Experimental data on densification dynamics, phase composition, morphology, mechanical properties, and grain size distribution of WC-10%wtCo using spark plasma sintering (SPS) within the range of 1000–1200 °C are presented. The high quality of the product is provided by the advanced method of high-speed powder mixture SPS-consolidation at achieving a high degree of densification with minimal calculated grain growth at 1200 °C.

Synthesis of Spinel-Hydroxyapatite Composite Utilizing Bovine Bone and Beverage Can

Spinel-based hydroxyapatite composite (SHC) has been synthesized utilizing bovine bones as the source of the hydroxyapatite (HAp) and beverage cans as the aluminum (Al) source. The bovine bones were defatted and calcined in the air atmosphere to transform them into hydroxyapatite. The beverage cans were cut and milled to obtain fine Al powder and then sieved to obtain three different particle mesh size fractions: +100#, −140# + 170#, and −170#, or Al particle size of >150, 90–150, and <90 µm, respectively. The SHC was synthesized using the self-propagating intermediate-temperature synthesis (SIS) method at 900 °C for 2 h with (HAp:Al:Mg) ratio of (87:10:3 wt.%) and various compaction pressure of 100, 171, and 200 MPa. It was found that the mechanical properties of the SHC are influenced by the Al particle size and the compaction pressure. Smaller particle size produces the tendency of increasing the hardness and reducing the porosity of the composite. Meanwhile, increasing compaction pressure produces a reduction of the SHC porosity. The increase in the hardness is also observed by increasing the compaction pressure except for the smallest Al particle size (<90 µm), where the hardness instead becomes smaller.

CaSiO3-HAp Structural Bioceramic by Sol-Gel and SPS-RS Techniques: Bacteria Test Assessment

The article presents an original way of getting porous and mechanically strong CaSiO₃-HAp ceramics, which is highly desirable for bone-ceramic implants in bone restoration surgery. The method combines wet and solid-phase approaches of inorganic synthesis: sol-gel (template) technology to produce the amorphous xonotlite (Ca₆Si₆O₁₇·2OH) as the raw material, followed by its spark plasma sintering–reactive synthesis (SPS-RS) into ceramics. Formation of both crystalline wollastonite (CaSiO₃) and hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂) occurs “in situ” under SPS conditions, which is the main novelty of the method, due to combining the solid-phase transitions of the amorphous xonotlite with the chemical reaction within the powder mixture between CaO and CaHPO₄. Formation of pristine HAp and its composite derivative with wollastonite was studied by means of TGA and XRD with the temperatures of the “in situ” interactions also determined. A facile route to tailor a macroporous structure is suggested, with polymer (siloxane-acrylate latex) and carbon (fibers and powder) fillers being used as the pore-forming templates. Microbial tests were carried out to reveal the morphological features of the bacterial film Pseudomonas aeruginosa that formed on the surface of the ceramics, depending on the content of HAp (0, 20, and 50 wt%).