Oxidation of methane and ethylene over Al incorporated N-doped graphene: A comparative mechanistic DFT study

It is generally recognized that developing effective methods for selective oxidation of hydrocarbons to generate more useful chemicals is a major challenge for the chemical industry. In the present study, density functional theory calculations are conducted to examine the catalytic partial oxidation of methane (CH₄) and ethylene (C₂H₄) by nitrous oxide (N₂O) over Al-incorporated porphyrin-like N-doped graphene (AlN₄-Gr). Adsorption energies for the most stable configurations of CH₄, C₂H₄, and N₂O molecules over the AlN₄-Gr catalyst are determined to be -0.25, -0.64, and -0.40 eV, respectively. According to our findings, N₂O can be efficiently split into N₂ and O_ads species with a negligible activation energy on the AlN₄-Gr surface. Meanwhile, CH₄ and C₂H₄ molecules compete for reaction with the activated oxygen atom (O_ads) that stays on the surface. The energy barriers for partial methane oxidation through the CH₄ + O_ads → CH₃° + HO_ads and CH₃° + HO_ads → CH₃OH reaction steps are 0.16 eV and 0.27 eV, respectively. Furthermore, the produced CH₃OH may be overoxidized by O_ads to give formaldehyde and water molecules by overcoming a relatively low activation barrier. The activation barriers for C₂H₄ epoxidation are small and comparable to those for CH₄ oxidation, implying that AlN₄-Gr is highly active for both reactions. The high energy barrier for the 1,2-hydrogen shift in the OCH₂CH₂ intermediate, on the other hand, makes the production of acetaldehyde impossible under normal conditions. According to the population analysis, the AlN₄-Gr serves as a strong electron donor to aid in the charge transfer between the Al atom and the O_ads moiety, which is necessary for the activation of CH₄ and C₂H₄. The findings of the present study may pave the way for a better understanding of the catalytic oxidation the CH₄ and C₂H₄, as well as for the development of highly efficient noble-metal free catalysts for these reactions.