High-Temperature Behavior of Laser Electrodispersion-Prepared Pd/ZSM-5 Hydrocarbon Traps under CO Oxidation Conditions

Zeolites and metal-doped zeolites are now widely considered as low-temperature hydrocarbon traps to be a part of emission control systems in automobiles. However, due to the high temperature of exhaust gases, the thermal stability of such sorbent materials is of great concern. To avoid the thermal instability problem, in the present work, laser electrodispersion was used to deposit Pd particles on the surface of ZSM-5 zeolite grains (SiO₂/Al₂O₃ = 55 and SiO₂/Al₂O₃ = 30) to obtain Pd/ZSM-5 materials with a Pd loading as low as 0.03 wt.%. The thermal stability was evaluated in a prompt thermal aging regime involving thermal treatment at temperatures up to 1000 °C in a real reaction mixture (CO, hydrocarbons, NO, an excess of O₂, and balance N₂) and a model mixture of the same composition with the exception of hydrocarbons. Low-temperature nitrogen adsorption and X-ray diffraction analysis were used to examine the stability of the zeolite framework. Special attention was paid to the state of Pd after thermal aging at varied temperatures. By means of transmission electron microscopy, X-ray photoelectron spectroscopy, and diffuse reflectance UV-Vis spectroscopy, it was shown that palladium, having been initially located on the surface of zeolite, undergoes oxidation and migrates into the zeolite's channels. This enhances the trapping of hydrocarbons and their subsequent oxidation at lower temperatures.

Studies on High-Temperature Evolution of Low-Loaded Pd Three-Way Catalysts Prepared by Laser Electrodispersion

Pd/Al₂O₃ catalyst of the "crust" type with Pd loading of 0.03 wt.% was prepared by the deposition of 2 nm Pd particles on the outer surface of the alumina support using laser electrodispersion (LED). This technique differs from a standard laser ablation into a liquid in that the formation of monodisperse nanoparticles occurs in the laser torch plasma in a vacuum. As is found, the LED-prepared catalyst surpasses Pd-containing three-way catalysts, obtained by conventional chemical synthesis, in activity and stability in CO oxidation under prompt thermal aging conditions. Thus, the LED-prepared Pd/Al₂O₃ catalyst showed the best thermal stability up to 1000 °C. The present research is focused on the study of the high-temperature evolution of the Pd/Al₂O₃ catalyst in two reaction mixtures by a set of physicochemical methods (transmission electron microscopy, X-ray photoelectron spectroscopy, and diffuse reflectance UV-vis spectroscopy). In order to follow the dispersion of the Pd nanoparticles during the thermal aging procedure, the testing reaction of ethane hydrogenolysis was also applied. The possible reasons for the high stability of LED-prepared catalysts are suggested.

Highly Effective Pt-Co/ZSM-5 Catalysts with Low Pt Loading for Preferential CO Oxidation in H2-Rich Mixture

New Pt-Co catalysts of hydrogen purification from CO impurities for fuel cells were fabricated via the deposition of monodispersed 1.7 nm Pt nanoparticles using laser electrodispersion on Co-modified ZSM-5 prepared by the Co(CH3COO)2 impregnation. The structure of prepared Pt-Co zeolites was studied by low-temperature N2 sorption, TEM, EDX, and XPS methods. The comparative analysis of samples with different Pt (0.01–0.05 wt.%) and Co (2.5–4.5 wt.%) contents on zeolites with the ratio of Si/Al = 15, 28, and 40 was performed in the CO-PROX reaction in H2-rich mixture (1%CO + 1%O2 + 49%H2 + 49%He). The synergistic catalytic action of Pt and Co on zeolite surface makes it possible to completely remove CO from a mixture with hydrogen in a wide temperature range from 50 to 150 °C; the high efficiency of designed composites with low Pt loading is maintained for a long time. The enhancement of PROX performance originates from the formation of new active sites for the CO oxidation at the Pt-Co interfaces within zeolite channels and at the surface. In terms of their activity, stability, and selectivity, such composites are significantly superior to known supported Pt-Co catalysts.