Utilization of bamboo biochar as a multi-functional filler of flexible poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) bioplastic

Biodegradable poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-PEG-PLLA) triblock copolymer could potentially be used in bioplastic applications because it is more flexible than PLLA. However, investigations into modifying PLLA-PEG-PLLA with effective fillers are still required. In this work, bamboo biochar (BC) was used as an eco-friendly and cost-effective filler for the flexible PLLA-PEG-PLLA. The influences of BC addition on crystallization properties, thermal stability, hydrophilicity, and mechanical properties of the PLLA-PEG-PLLA were explored and compared to those of the PLLA. The PLLA-PEG-PLLA matrix and BC filler were found to have strong interfacial adhesion and good phase compatibility, while the PLLA/BC composites displayed weak interfacial adhesion and poor phase compatibility. For the PLLA-PEG-PLLA, the addition of BC induced a nucleation effect that was characterized by a decrease in the cold crystallization temperature from 76 to 71-75 °C and an increase in the crystallinity from 18.6 to 21.8-24.0%; however, this effect was not observed for the PLLA. When compared to pure PLLA-PEG-PLLA, the PLLA-PEG-PLLA/BC composites displayed greater thermal stability, tensile stress, and Young's modulus. Temperature at maximum decomposition rate (Td,max) of PLLA end-blocks increased from 315 to 319-342 °C. Ultimate tensile stress of PLLA-PEG-PLLA matrix improved from 14.5 to 16.2-22.6 MPa and Young's modulus increased from 220 to 280-340 MPa. Based on the findings, the crystallizability, thermal stability, and mechanical properties of the flexible PLLA-PEG-PLLA bioplastic were all enhanced by the use of BC as a multi-functional filler.

Thermal, Morphological, Mechanical, and Biodegradation Properties of Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide)/High-Density Polyethylene Blends

Polymer blends of poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-PEG-PLLA) and high-density polyethylene (HDPE) with different blend ratios were prepared by a melt blending method. The thermal, morphological, mechanical, opacity, and biodegradation properties of the PLLA-PEG-PLLA/HDPE blends were investigated and compared to the PLLA/HDPE blends. The blending of HDPE improved the crystallization ability and thermal stability of the PLLA-PEG-PLLA; however, these properties were not improved for the PLLA. The morphology of the blended films showed that the PLLA-PEG-PLLA/HDPE blends had smaller dispersed phases compared to the PLLA/HDPE blends. The PLLA-PEG-PLLA/HDPE blends exhibited higher flexibility, lower opacity, and faster biodegradation and bioerosion in soil than the PLLA/HDPE blends. Therefore, these PLLA-PEG-PLLA/HDPE blends have a good potential for use as flexible and partially biodegradable materials.

Preparation of Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide)/Zinc Oxide Nanocomposite Bioplastics for Potential Use as Flexible and Antibacterial Food Packaging

High-molecular-weight poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-PEG-PLLA) is a flexible and biodegradable bioplastic that has promising potential in flexible food packaging but it has no antibacterial ability. Thus, in this work, the effect of zinc oxide nanoparticles (nano-ZnOs) which have antimicrobial activity on various properties of PLLA-PEG-PLLA was determined. The addition of nano-ZnOs enhanced the crystallization, tensile, UV-barrier, and antibacterial properties of PLLA-PEG-PLLA. However, the crystallization and tensile properties of nanocomposite films decreased again as the nano-ZnO increased beyond 2 wt%. The nano-ZnO was well distributed in the PLLA-PEG-PLLA matrix when the nano-ZnO content did not exceed 2 wt% and exhibited some nano-ZnO agglomerates when the nano-ZnO content was higher than 2 wt%. The thermal stability and moisture uptake of the PLLA-PEG-PLLA matrix decreased and the film's opacity increased as the nano-ZnO content increased. The PLLA-PEG-PLLA/ZnO nanocomposite films showed good antibacterial activity against bacteria such as Escherichia coli and Staphylococcus aureus. It can be concluded that nano-ZnOs can be used as a multi-functional filler of the flexible PLLA-PEG-PLLA. As a result, the addition of nano-ZnOs as a nucleating, reinforcing, UV-screening, and antibacterial agent in the flexible PLLA-PEG-PLLA matrix may provide protection for both the food and the packaging during transportation and storage.

Improvement in Crystallization, Thermal, and Mechanical Properties of Flexible Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) Bioplastic with Zinc Phenylphosphate

Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-PEG-PLLA) shows promise for use in bioplastic applications due to its greater flexibility over PLLA. However, further research is needed to improve PLLA-PEG-PLLA's properties with appropriate fillers. This study employed zinc phenylphosphate (PPZn) as a multi-functional filler for PLLA-PEG-PLLA. The effects of PPZn addition on PLLA-PEG-PLLA characteristics, such as crystallization and thermal and mechanical properties, were investigated. There was good phase compatibility between the PPZn and PLLA-PEG-PLLA. The addition of PPZn improved PLLA-PEG-PLLA's crystallization properties, as evidenced by the disappearance of the cold crystallization temperature, an increase in the crystallinity, an increase in the crystallization temperature, and a decrease in the crystallization half-time. The PLLA-PEG-PLLA's thermal stability and heat resistance were enhanced by the addition of PPZn. The PPZn addition also enhanced the mechanical properties of the PLLA-PEG-PLLA, as demonstrated by the rise in ultimate tensile stress and Young's modulus. We can conclude that the PPZn has potential for use as a multi-functional filler for the PLLA-PEG-PLLA composite due to its nucleating-enhancing, thermal-stabilizing, and reinforcing ability.

Effect of poly(L-lactic acid)/poly(ethylene glycol)-poly(L-lactic acid) block copolymer blend film on preservation of Chinese winter jujube (Ziziphus Jujuba Mill. cv. Dongzao)

The effect of poly(L-lactic acid)/poly(ethylene glycol)-poly(L-lactic acid) block film on preservation of Chinese winter jujube (Ziziphus Jujuba Mill.cv.Dongzao) was investigated. Eight arm poly(ethylene glycol)-poly(L-lactic acid) block copolymer (8-PEG/PLLA) and net structure 8-PEG/PLLA (NET-PEL) were successfully synthetized by ring-opening polymerization, and different percentages (5, 10, and 20 %) of them were blended with PLLA to prepared blends films. Mechanical properties, modulated different scanning calorimetry (MDSC), gas and water vapor permeability results showed that 8-PEG/PLLA and NET-PEL block copolymer greatly increased the toughness of blend films, could be decrease PLLA segment glass transition temperature (Tg)from 59.5 °C to 41.6-46.7 °C and cold crystallization temperature(Tcc)from 89.4 °C to 73.5-77.7 °C, and increased the oxygen (O2), carbon dioxide (CO2), and water vapor transmission rate. The an appropriate gas concentration [O2 (2.56-3.51 %), CO2 (5.05-5.56 %)] was created inside the PLLA/NET-PEL20% (NEPEL20)group, which could restrain increase of total soluble solids (TSS), malonaldehyde content. The firmness, color luminosity (L*), total phenols, and ascorbic acid were maintained at higher level，and kept its commercial value after 40 days of storage. The present data indicated that treating post-harvest winter jujubes with NEPEL20 MAP packaging was an effective method for preservation of postharvest winter jujube.

Preparation of flexible poly(l-lactide)-b-poly(ethylene glycol)-b-poly(l-lactide)/talcum/thermoplastic starch ternary composites for use as heat-resistant and single-use bioplastics

Poly(l-lactide)-b-poly(ethylene glycol)-b-poly(l-lactide) block copolymer (PLLA-PEG-PLLA) is a highly flexible bioplastic, yet its use in practical applications is limited due to its poor heat resistance and high production cost. In this study, talcum was used as a nucleating agent to improve the heat resistance, and thermoplastic starch (TPS) was used as a low-cost filler to reduce the cost of production. PLLA-PEG-PLLA/talcum/TPS and PLLA/talcum/TPS ternary composites with 4 wt% talcum and various TPS contents were prepared by melt blending before injection molding and were then evaluated. When PEG middle-blocks were present, the PLLA-PEG-PLLA-based composites showed a higher crystallinity, more flexibility, and a higher heat resistance than the PLLA-based composites. Although the addition of TPS decreased the heat resistance of all the composites, the PLLA-PEG-PLLA/talcum/TPS composites still had high Vicat softening temperatures (VST, 113-131 °C) and demonstrated a good dimensional stability to heat by maintaining their original shapes upon heat exposure. The biodegradation test in soil suggested that the synergistic effect of the PEG middle-blocks and TPS significantly increased the biodegradability of the PLLA-PEG-PLLA/talcum/TPS composites. This improved heat resistance, lower cost, and accelerated biodegradation make PLLA-PEG-PLLA/talcum/TPS composites a promising material to be used as heat-resistant and single-use bioplastic products.

Phase Morphology, Mechanical, and Thermal Properties of Calcium Carbonate-Reinforced Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) Bioplastics

Poly(L-lactide) (PLLA) is a promising candidate as a bioplastic because of its non-toxicity and biodegradability. However, the low flexibility of PLLA limits its use in many applications. Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-b-PEG-b-PLLA) block copolymer is of interest for bioplastic applications due to its superior flexibility compared to PLLA. The aim of this work is to modify PLLA-b-PEG-b-PLLA using a low-cost calcium carbonate (CaCO₃) filler to improve material properties compared to PLLA/CaCO₃ composites. The addition of CaCO₃ enhanced the crystallinity and thermal stability for the PLLA-b-PEG-b-PLLA matrix but not for the PLLA matrix, as determined by differential scanning calorimetry (DSC), X-ray diffractometry (XRD), and thermogravimetric analysis (TGA). Phase morphology investigation using scanning electron microscopy (SEM) revealed that the interfacial adhesion between PLLA-b-PEG-b-PLLA and CaCO₃ was stronger than between PLLA and CaCO₃. Additionally, tensile testing was carried out to determine the mechanical properties of the composites. With the addition of CaCO₃, the tensile stress and Young's modulus of the PLLA-b-PEG-b-PLLA matrix were increased, whereas these properties of the PLLA matrix were significantly decreased. Thus, CaCO₃ shows great promise as an inexpensive filler that can induce nucleation and reinforcing effects for PLLA-b-PEG-b-PLLA bioplastics.

Improvement in Thermal Stability of Flexible Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) Bioplastic by Blending with Native Cassava Starch

High-molecular-weight poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) triblock copolymer (PLLA-PEG-PLLA) is a promising candidate for use as a biodegradable bioplastic because of its high flexibility. However, the applications of PLLA-PEG-PLLA have been limited due to its high cost and poor thermal stability compared to PLLA. In this work, native cassava starch was blended to reduce the production cost and to improve the thermal stability of PLLA-PEG-PLLA. The starch interacted with PEG middle blocks to increase the thermal stability of the PLLA-PEG-PLLA matrix and to enhance phase adhesion between the PLLA-PEG-PLLA matrix and dispersed starch particles. Tensile stress and strain at break of PLLA-PEG-PLLA films decreased and the hydrophilicity increased as the starch content increased. However, all the PLLA-PEG-PLLA/starch films remained more flexible than the pure PLLA film, representing a promising candidate in biomedical, packaging and agricultural applications.

Synergistic effects of PEG middle-blocks and talcum on crystallizability and thermomechanical properties of flexible PLLA-b-PEG-b-PLLA bioplastic

In this study, talcum was melt-blended with a flexible poly(l-lactide)-b-polyethylene glycol-b-poly(l-lactide) triblock copolymer (PLLA-PEG-PLLA) with 1, 2, 4, and 8 wt% talcum, for improvement of the crystallization and thermomechanical properties of PLLA-PEG-PLLA compared with PLLA. The crystallizability of PLLA-PEG-PLLA/talcum composites was better than that of PLLA/talcum composites as determined from differential scanning calorimetry. X-ray diffractometry showed that the PLLA-PEG-PLLA/talcum films had a higher degree of crystallinity than the PLLA/talcum films. PEG middle-blocks and talcum showed a synergistic effect for crystallization of PLLA end-blocks. The PLLA-PEG-PLLA/talcum films showed better thermomechanical properties than those of the PLLA/talcum films as determined from dynamic mechanical analysis. This was confirmed from the results of dimensional stability to heat. In summary, the PLLA-PEG-PLLA/talcum composites have potential for use as flexible bioplastics with good dimensional stability to heat.

Characterization and application of porous polylactic acid films prepared by nonsolvent-induced phase separation method

Nonsolvent-induced phase separation (NIPS) method was employed to prepare polylactic acid (PLA) films using N-methyl-2-pyrrolidone (NMP) as a nonsolvent. The morphology and structure of PLA films were characterized, and the application of the films in pork preservation was investigated. When 10 wt% NMP was added, film with uniform porous structures was obtained. The crystalline and Fourier-transform infrared spectra analyses indicated that the addition of NMP during the preparation of PLA films caused their crystalline properties to change, but had no effect on their composition. However, the 10 wt% NMP/PLA film had improved thermal stability, water vapor transmission and oxygen permeability. The results on the changes in pH, total volatile basic nitrogen content and total viable counts of pork during refrigerated storage indicated that the 10 wt% NMP/PLA film could more effectively extend the shelf life of pork than polyethylene film. This work demonstrates the potential of the porous PLA film in pork packaging.

Force-Induced Self-Assembly of Supramolecular Modified Mica Nanosheets for Ductile and Heat-Resistant Mica Papers

Mica is a naturally abundant layered silicate mineral that has higher strength than other layered silicate minerals, but its inherent brittleness limits its application in some fields. In this work, mica was ultrasonically exfoliated into a single-layered nanomaterial after thermal activation, acidification, sodium replacement, and cetyltrimethylammonium bromide (CTAB) intercalation and then modified with ureido-pyrimidinone (UPy)-based PEG chains. Vacuum-assisted self-assembly was used to construct supramolecularly modified single-layered mica into bulk materials, in which the mica nanosheets were stacked into mica paper. The reversible quadruple hydrogen-bonded UPy moieties provided a high binding constant and significantly improved the strength and toughness of the obtained mica paper. These force-induced assembled mica papers showed significantly improved tensile strength and toughness compared with pure mica paper and simultaneously maintained the heat resistance of the mica materials, which may be good candidates for the substrates of flexible sensors working at higher temperatures.

Synthesis of flexible poly(l-lactide)-b-polyethylene glycol-b-poly(l-lactide) bioplastics by ring-opening polymerization in the presence of chain extender

Poly(l-lactide)-b-polyethylene glycol-b-poly(l-lactide) (PLLA-PEG-PLLA) is found to be more flexible than PLLA due to the flexibility of PEG middle blocks. Melt flow and mechanical properties of PLLA-PEG-PLLA were improved through post melt blending with a chain extender (CE). In this work, in situ chain-extended PLLA-PEG-PLLAs were synthesized by ring-opening polymerization in the presence of Joncryl® CE. The influence of CE content (1.0, 2.0, and 4.0 phr) on the gel content, melt flow index (MFI), thermal properties, and mechanical properties of the obtained in situ chain-extended PLLA-PEG-PLLAs was investigated. The gel content of in situ chain-extended PLLA-PEG-PLLA increased while the MFI and degree of crystallinity significantly decreased with increasing CE content. The in situ chain-extended PLLA-PEG-PLLA with 1.0 phr CE showed the best tensile properties. The extensibility of in situ chain-extended PLLA-PEG-PLLA films decreased when the CE contents were higher than 1.0 phr. These in situ chain-extended PLLA-PEG-PLLA films can be used as highly flexible bioplastics.

Nanostructured poly(l-lactic acid)-poly(ethylene glycol)-poly(l-lactic acid) triblock copolymers and their CO2/O2 permselectivity

Biodegradable poly(l-lactic acid)-poly(ethylene glycol)-poly(l-lactic acid) (PLLA-PEG-PLLA) copolymers were synthesized by ring-opening polymerization of l-lactide using dihydroxy PEG as the initiator. The effects of different PEG segments in the copolymers on the mechanical and permeative properties were investigated. It was determined that certain additions of PEG result in composition-dependent microphase separation structures with both PLLA and PEG blocks in the amorphous state. Amorphous PEGs with high CO₂ affinity form gas passages that provide excellent CO₂/O₂ permselectivity in such a nanostructure morphology. The gas permeability and permselectivity depend on the molecular weight and content of the PEG and are influenced by the temperature. Copolymers that have a higher molecular weight and content of PEG present better CO₂ permeability at higher temperatures but provide better CO₂/O₂ permselectivity at lower temperatures. In addition, the hydrophilic PEG segments improve the water vapor permeability of PLLA. Such biodegradable copolymers have great potential for use as fresh product packaging.

Improvement in Mechanical Properties and Heat Resistance of PLLA-b-PEG-b-PLLA by Melt Blending with PDLA-b-PEG-b-PDLA for Potential Use as High-Performance Bioplastics

Ecofriendly poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-b-PEG-b-PLLA) are flexible bioplastics. In this work, the blending of poly(D-lactide)-b-poly(ethylene glycol)-b-poly(D-lactide) (PDLA-b-PEG-b-PDLA) with various blend ratios for stereocomplex formation has been proved to be an effective method for improving the mechanical properties and heat resistance of PLLA-b-PEG-b-PLLA films. The PLLA-b-PEG-b-PLLA/PDLA-b-PEG-b-PLDA blend films were prepared by melt blending followed with compression molding. The stereocomplexation of PLLA and PDLA end-blocks were characterized by differential scanning calorimetry and X-ray diffraction (XRD). The content of stereocomplex crystallites of blend films increased with the PDLA-b-PEG-b-PDLA ratio. From XRD, the blend films exhibited only stereocomplex crystallites. The stress and strain at break of blend films obtained from tensile tests were enhanced by melt blending with the PDLA-b-PEG-b-PDLA. The heat resistance of blend films determined from testing of dimensional stability to heat and dynamic mechanical analysis were improved with the PDLA-b-PEG-b-PDLA ratio. The sterecomplex PLLA-b-PEG-b-PLLA/PDL-b-PEG-b-PDLA films prepared by melt processing could be used as flexible and good heat-resistance packaging bioplastics.