Polypyrrole-Coated Melamine Sponge as a Precursor for Conducting Macroporous Nitrogen-Containing Carbons

Macroporous open-cell melamine sponges were coated with a conducting polymer, polypyrrole, during in-situ oxidative polymerization of pyrrole. Two samples, differing in polypyrrole content, 8.2 and 27.4 wt%, were prepared. They were exposed to various temperatures up to 700 °C in an inert atmosphere. The macroporous structure and mechanical integrity were preserved after this process. This converted both the polypyrrole coating and the melamine sponge to macroporous nitrogen-containing carbons. The changes in molecular structure in the course of carbonization were followed by elemental analysis and FTIR and Raman spectra. The specific surface area of polypyrrole-coated sponge increased from ca. 90 to ca. 300 m2 g−1 along with accompanying increase in the porosity. The conductivity of the sponges was recorded as a function of compression in a newly developed apparatus. The sponge containing 27.4 wt% pyrrole had conductivity of the order of 10−2 S·cm−1 at 0.1 MPa pressure, which was reduced by four orders of magnitude when exposed to 400–500 °C and nearly recovered after the temperature reached 700 °C. The sponges were tested in electromagnetic radiation shielding and displayed both radiation absorption and, to a lower extent, radiation reflection proportional mainly to the samples’ conductivity.

Evolution of the Surface Structure and Functional Properties of the Electroconducting Polymer Coatings onto Porous Films

Composite systems containing electroconducting polymer coatings (polyaniline and polypyrrole) applied to porous films of semicrystalline polymers (polyethylene, polypropylene, and polyvinylidene fluoride) have been prepared. Porous supports were obtained in the process based on polymer melt extrusion with subsequent annealing, uniaxial extensions, and thermal stabilization. Conducting coatings were formed by the oxidative polymerization of the monomers directly onto the porous supports. The structure (overall porosity, permeability, pore sizes, factor of orientation) and morphology (specific surface and character of the film surface) of the supports were characterized by sorptometry, filtration porosimetry, atomic force microscopy (AFM), and X-ray scattering techniques. It was observed that the porous supports have a strongly developed relief surface which is formed in the pore formation process. It was proven by scanning electron microscopy (SEM) that the porous supports have an oriented structure, and the surface of the composites is defined by the morphology inherent in the conducting component. It was shown that these composites (porous support/conducting coating) demonstrate electric conductivity both along the surface and between surfaces. It was demonstrated that the deposition of conducting coatings leads to an increase in the water wettability of the composites compared with pronounced hydrophobic supports. The composites are characterized by good adhesion between components due to a relief film surface as well as high mechanical strength and elasticity provided by the oriented character of the supports.