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Pham YL, Wojnowski W, Beauchamp J. Volatile Compound Emissions from Stereolithography Three-Dimensional Printed Cured Resin Models for Biomedical Applications. Chem Res Toxicol 2023; 36:369-379. [PMID: 36534374 DOI: 10.1021/acs.chemrestox.2c00317] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
Abstract
Stereolithography three-dimensional printing is used increasingly in biomedical applications to create components for use in healthcare and therapy. The exposure of patients to volatile organic compounds (VOCs) emitted from cured resins represents an element of concern in such applications. Here, we investigate the biocompatibility in relation to inhalation exposure of volatile emissions of three different cured commercial resins for use in printing a mouthpiece adapter for sampling exhaled breath. VOC emission rates were estimated based on direct analysis using a microchamber/thermal extractor coupled to a proton transfer reaction-mass spectrometer. Complementary analyses using comprehensive gas chromatography-mass spectrometry aided compound identification. Major VOCs emitted from the cured resins were associated with polymerization agents, additives, and postprocessing procedures and included alcohols, aldehydes, ketones, hydrocarbons, esters, and terpenes. Total VOC emissions from cubes printed using the general-purpose resin were approximately an order of magnitude higher than those of the cubes printed using resins dedicated to biomedical applications at the respective test temperatures (40 and 25 °C). Daily inhalation exposures were estimated and compared with daily tolerable intake levels or standard thresholds of toxicological concerns. The two resins intended for biomedical applications were deemed suitable for fabricating an adapter mouthpiece for use in breath research. The general-purpose resin was unsuitable, with daily inhalation exposures for breath sampling applications at 40 °C estimated at 310 μg day-1 for propylene glycol (tolerable intake (TI) limit of 190 μg day-1) and 1254 μg day-1 for methyl acrylate (TI of 43 μg day-1).
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Affiliation(s)
- Y Lan Pham
- Department of Sensory Analytics and Technologies, Fraunhofer Institute for Process Engineering and Packaging IVV, Giggenhauser Straße 35, 85354Freising, Germany
- Department of Chemistry and Pharmacy, Chair of Aroma and Smell Research, Friedrich-Alexander-Universität Erlangen-Nürnberg, Henkestraße 9, 91054Erlangen, Germany
| | - Wojciech Wojnowski
- Department of Analytical Chemistry, Faculty of Chemistry, Gdańsk University of Technology, 11/12 Narutowicza Street, 80-233Gdańsk, Poland
- Department of Chemistry, University of Oslo, P.O. Box 1033-Blindern, 0315Oslo, Norway
| | - Jonathan Beauchamp
- Department of Sensory Analytics and Technologies, Fraunhofer Institute for Process Engineering and Packaging IVV, Giggenhauser Straße 35, 85354Freising, Germany
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Pham YL, Beauchamp J, Clement A, Wiegandt F, Holz O. 3D-printed mouthpiece adapter for sampling exhaled breath in medical applications. 3D Print Med 2022; 8:27. [PMID: 35943600 PMCID: PMC9364600 DOI: 10.1186/s41205-022-00150-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/24/2022] [Accepted: 06/07/2022] [Indexed: 11/10/2022] Open
Abstract
The growing use of 3D printing in the biomedical sciences demonstrates its utility for a wide range of research and healthcare applications, including its potential implementation in the discipline of breath analysis to overcome current limitations and substantial costs of commercial breath sampling interfaces. This technical note reports on the design and construction of a 3D-printed mouthpiece adapter for sampling exhaled breath using the commercial respiration collector for in-vitro analysis (ReCIVA) device. The paper presents the design and digital workflow transition of the adapter and its fabrication from three commercial resins (Surgical Guide, Tough v5, and BioMed Clear) using a Formlabs Form 3B stereolithography (SLA) printer. The use of the mouthpiece adapter in conjunction with a pulmonary function filter is appraised in comparison to the conventional commercial silicon facemask sampling interface. Besides its lower cost - investment cost of the printing equipment notwithstanding - the 3D-printed adapter has several benefits, including ensuring breath sampling via the mouth, reducing the likelihood of direct contact of the patient with the breath sampling tubes, and being autoclaveable to enable the repeated use of a single adapter, thereby reducing waste and associated environmental burden compared to current one-way disposable facemasks. The novel adapter for breath sampling presented in this technical note represents an additional field of application for 3D printing that further demonstrates its widespread applicability in biomedicine.
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Affiliation(s)
- Y Lan Pham
- Fraunhofer Institute for Process Engineering and Packaging IVV, Giggenhauser Straße 35, 85354, Freising, Germany.,Department of Chemistry and Pharmacy, Chair of Aroma and Smell Research, Friedrich-Alexander-Universität Erlangen-Nürnberg, Henkestraße 9, 91054, Erlangen, Germany
| | - Jonathan Beauchamp
- Fraunhofer Institute for Process Engineering and Packaging IVV, Giggenhauser Straße 35, 85354, Freising, Germany
| | - Alexander Clement
- Fraunhofer Institute for Toxicology and Experimental Medicine ITEM, Feodor-Lynen-Str. 15, 30625, Hannover, Germany
| | - Felix Wiegandt
- Fraunhofer Institute for Toxicology and Experimental Medicine ITEM, Feodor-Lynen-Str. 15, 30625, Hannover, Germany
| | - Olaf Holz
- Fraunhofer Institute for Toxicology and Experimental Medicine ITEM, Feodor-Lynen-Str. 15, 30625, Hannover, Germany. .,Member of the German Centre of Lung Research DZL (BREATH), Hannover, Germany.
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Rothbart N, Stanley V, Koczulla R, Jarosch I, Holz O, Schmalz K, Hübers HW. Millimeter-wave gas spectroscopy for breath analysis of COPD patients in comparison to GC-MS. J Breath Res 2022; 16. [PMID: 35688126 DOI: 10.1088/1752-7163/ac77aa] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2022] [Accepted: 06/10/2022] [Indexed: 01/12/2023]
Abstract
The analysis of human breath is a very active area of research, driven by the vision of a fast, easy, and non-invasive tool for medical diagnoses at the point of care. Millimeter-wave gas spectroscopy (MMWGS) is a novel, well-suited technique for this application as it provides high sensitivity, specificity and selectivity. Most of all, it offers the perspective of compact low-cost systems to be used in doctors' offices or hospitals. In this work, we demonstrate the analysis of breath samples acquired in a medical environment using MMWGS and evaluate validity, reliability, as well as limitations and perspectives of the method. To this end, we investigated 28 duplicate samples from chronic obstructive lung disease patients and compared the results to gas chromatography-mass spectrometry (GC-MS). The quantification of the data was conducted using a calibration-free fit model, which describes the data precisely and delivers absolute quantities. For ethanol, acetone, and acetonitrile, the results agree well with the GC-MS measurements and are as reliable as GC-MS. The duplicate samples deviate from the mean values by only 6% to 18%. Detection limits of MMWGS depend strongly on the molecular species. For example, acetonitrile can be traced down to 1.8 × 10-12mol by the MMWGS system, which is comparable to the GC-MS system. We observed correlations of abundances between formaldehyde and acetaldehyde as well as between acetonitrile and acetaldehyde, which demonstrates the potential of MMWGS for breath research.
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Affiliation(s)
- Nick Rothbart
- Institute of Optical Sensor Systems, German Aerospace Center (DLR), Berlin, Germany.,Department of Physics, Humboldt-Universität zu Berlin, Berlin, Germany
| | - Victoria Stanley
- Institute of Optical Sensor Systems, German Aerospace Center (DLR), Berlin, Germany.,Department of Physics, Humboldt-Universität zu Berlin, Berlin, Germany
| | - Rembert Koczulla
- Schön Klinik Berchtesgadener Land, Research Institute for Pulmonary Rehabilitation, Schönau am Königssee, Germany.,Philipps-University of Marburg, Department of Pulmonary Rehabilitation, Member of the German Center for Lung Research (DZL), Marburg, Germany
| | - Inga Jarosch
- Schön Klinik Berchtesgadener Land, Research Institute for Pulmonary Rehabilitation, Schönau am Königssee, Germany.,Philipps-University of Marburg, Department of Pulmonary Rehabilitation, Member of the German Center for Lung Research (DZL), Marburg, Germany
| | - Olaf Holz
- Fraunhofer ITEM, German Center for Lung Research (BREATH, DZL), Clinical Airway Research, Hannover, Germany
| | - Klaus Schmalz
- IHP-Leibniz-Institut für Innovative Mikroelektronik, Frankfurt (Oder), Germany
| | - Heinz-Wilhelm Hübers
- Institute of Optical Sensor Systems, German Aerospace Center (DLR), Berlin, Germany.,Department of Physics, Humboldt-Universität zu Berlin, Berlin, Germany
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