Monitoring the Morphological Changes of Skeleton-PtCo Electrocatalyst during PEMFC Start-Up/Shut-Down probed by in situ WAXS and SAXS

Advanced in situ analyses are indispensable for comprehending the catalyst aging mechanisms of Pt-based PEM fuel cell cathode materials, particularly during accelerated stress tests (ASTs). In this study, a combination of in situ small-angle and wide-angle X-ray scattering (SAXS & WAXS) techniques were employed to establish correlations between structural parameters (crystal phase, quantity, and size) of a highly active skeleton-PtCo (sk-PtCo) catalyst and their degradation cycles within the potential range of the start-up/shut-down (SUSD) conditions. Despite the complex case of the sk-PtCo catalyst comprising two distinct fcc alloy phases, our complementary techniques enabled in situ monitoring of structural changes in each crystal phase in detail. Remarkably, the in situ WAXS measurements uncover two primary catalyst aging processes, namely the cobalt depletion (regime I) followed by the crystallite growth via Ostwald ripening and/or particle coalescence (regime II). Additionally, in situ SAXS data reveal a continuous size growth over the AST. The Pt-enriched shell thickening based on the Co depletion within the first 100 SUSD cycles and particle growth induced by additional potential cycles were also collaborated by ex situ STEM-EELS. Overall, our work shows a comprehensive aging model for the sk-PtCo catalyst probed by complementary in situ WAXS and SAXS techniques.

A Low-Temperature Carbon Encapsulation Strategy for Stable and Poisoning-Tolerant Electrocatalysts

Carbon encapsulation is an effective strategy for enhancing the durability of Pt-based electrocatalysts for the oxygen reduction reaction (ORR). However, high-temperature treatment is not only energy-intensive but also unavoidably leads to possible aggregation. Herein, a low-temperature polymeric carbon encapsulation strategy (≈150 °C) is reported to encase Pt nanoparticles in thin and amorphous carbonaceous layers. Benefiting from the physical confinement effect and enhanced antioxidant property induced by the surface carbon species, significantly improved stabilities can be achieved for polymeric carbon species encapsulated Pt nanoparticles (Pt@C/C). Particularly, a better antipoisoning capability toward CO, SO_x , and PO_x is observed in the case of Pt@C/C. To minimize the thickness of the catalyst layer and reduce the mass transfer resistance, the high mass loading Pt@C/C (40 wt%) is prepared and applied to high-temperature polymer electrolyte membrane fuel cells (HT-PEMFCs). At 160 °C, a peak power density of 662 mW cm^-2 is achieved with 40% Pt@C/C cathode in H₂ -O₂ HT-PEMFCs, which is superior to that with 40% Pt/C cathode. The facile strategy provides guidance for the synthesis of highly durable carbon encapsulated noble metal electrocatalysts toward ORR.

Facile Room-Temperature Synthesis of a Highly Active and Robust Single-Crystal Pt Multipod Catalyst for Oxygen Reduction Reaction

Economical production of highly active and robust Pt catalysts on a large scale is vital to the broad commercialization of polymer electrolyte membrane fuel cells. Here, we report a low-cost, one-pot process for large-scale synthesis of single-crystal Pt multipods with abundant high-index facets, in an aqueous solution without any template or surfactant. A composite consisting of the Pt multipods (40 wt %) and carbon displays a specific activity of 0.242 mA/cm² and a mass activity of 0.109 A/mg at 0.9 V (versus a reversible hydrogen electrode) for oxygen reduction reaction, corresponding to ∼124% and ∼100% enhancement compared with those of the state-of-the-art commercial Pt/C catalyst (0.108 mA/cm² and 0.054 A/mg). The single-crystal Pt multipods also show excellent stability when tested for 4500 cycles in a potential range of 0.6-1.1 V and another 2000 cycles in 0-1.2 V. More importantly, the superior performance of the Pt multipods/C catalyst is also demonstrated in a membrane electrode assembly (MEA), achieving a power density of 774 mW/cm² (1.29 A/cm²) at 0.6 V and a peak power density of ∼1 W/cm², representing 34% and 20% enhancement compared with those of a MEA based on the state-of-the-art commercial Pt/C catalyst (576 and 834 mW/cm²).