1
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Bhalode P, Tian H, Gupta S, Razavi SM, Roman-Ospino A, Talebian S, Singh R, Scicolone JV, Muzzio FJ, Ierapetritou M. Using residence time distribution in pharmaceutical solid dose manufacturing - A critical review. Int J Pharm 2021; 610:121248. [PMID: 34748808 DOI: 10.1016/j.ijpharm.2021.121248] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/20/2021] [Revised: 10/04/2021] [Accepted: 10/27/2021] [Indexed: 11/18/2022]
Abstract
While continuous manufacturing (CM) of pharmaceutical solid-based drug products has been shown to be advantageous for improving the product quality and process efficiency in alignment with FDA's support of the quality-by-design paradigm (Lee, 2015; Ierapetritou et al., 2016; Plumb, 2005; Schaber, 2011), it is critical to enable full utilization of CM technology for robust production and commercialization (Schaber, 2011; Byrn, 2015). To do so, an important prerequisite is to obtain a detailed understanding of overall process characteristics to develop cost-effective and accurate predictive models for unit operations and process flowsheets. These models are utilized to predict product quality and maintain desired manufacturing efficiency (Ierapetritou et al., 2016). Residence time distribution (RTD) has been a widely used tool to characterize the extent of mixing in pharmaceutical unit operations (Vanhoorne, 2020; Rogers and Ierapetritou, 2015; Teżyk et al., 2015) and manufacturing lines and develop computationally cheap predictive models. These models developed using RTD have been demonstrated to be crucial for various flowsheet applications (Kruisz, 2017; Martinetz, 2018; Tian, 2021). Though extensively used in the literature (Gao et al., 2012), the implementation, execution, evaluation, and assessment of RTD studies has not been standardized by regulatory agencies and can thus lead to ambiguity regarding their accurate implementation. To address this issue and subsequently prevent unforeseen errors in RTD implementation, the presented article aims to aid in developing standardized guidelines through a detailed review and critical discussion of RTD studies in the pharmaceutical manufacturing literature. The review article is divided into two main sections - 1) determination of RTD including different steps for RTD evaluation including experimental approach, data acquisition and pre-treatment, RTD modeling, and RTD metrics and, 2) applications of RTD for solid dose manufacturing. Critical considerations, pertaining to the limitations of RTDs for solid dose manufacturing, are also examined along with a perspective discussion of future avenues of improvement.
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Affiliation(s)
- Pooja Bhalode
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - Huayu Tian
- Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
| | - Shashwat Gupta
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - Sonia M Razavi
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - Andres Roman-Ospino
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - Shahrzad Talebian
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - Ravendra Singh
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - James V Scicolone
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - Fernando J Muzzio
- Department of Chemical and Biochemical Engineering, Rutgers - The State University of New Jersey, Piscataway, NJ 08854, USA
| | - Marianthi Ierapetritou
- Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA.
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2
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Kumar P, Sinha K, Nere NK, Shin Y, Ho R, Mlinar LB, Sheikh AY. A machine learning framework for computationally expensive transient models. Sci Rep 2020; 10:11492. [PMID: 32661228 PMCID: PMC7359323 DOI: 10.1038/s41598-020-67546-w] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/23/2019] [Accepted: 06/05/2020] [Indexed: 12/02/2022] Open
Abstract
Transient simulations of dynamic systems, using physics-based scientific computing tools, are practically limited by availability of computational resources and power. While the promise of machine learning has been explored in a variety of scientific disciplines, its application in creation of a framework for computationally expensive transient models has not been fully explored. Here, we present an ensemble approach where one such computationally expensive tool, discrete element method, is combined with time-series forecasting via auto regressive integrated moving average and machine learning methods to simulate a complex pharmaceutical problem: development of an agitation protocol in an agitated filter dryer to ensure uniform solid bed mixing. This ensemble approach leads to a significant reduction in the computational burden, while retaining model accuracy and performance, practically rendering simulations possible. The developed machine-learning model shows good predictability and agreement with the literature, demonstrating its tremendous potential in scientific computing.
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Affiliation(s)
- Prashant Kumar
- Solid State Chemistry, Process Research and Development, AbbVie Inc., North Chicago, IL, USA.,Analysis Group, Boston, MA, USA
| | - Kushal Sinha
- Cross-functional Modeling Forum, Process Research and Development, AbbVie Inc., North Chicago, IL, USA. .,Process Engineering, Process Research and Development, AbbVie Inc., North Chicago, IL, USA.
| | - Nandkishor K Nere
- Cross-functional Modeling Forum, Process Research and Development, AbbVie Inc., North Chicago, IL, USA.,Process Engineering, Process Research and Development, AbbVie Inc., North Chicago, IL, USA
| | - Yujin Shin
- Solid State Chemistry, Process Research and Development, AbbVie Inc., North Chicago, IL, USA.,Abbott Laboratories, Abbott Park, Lake Bluff, IL, USA
| | - Raimundo Ho
- Solid State Chemistry, Process Research and Development, AbbVie Inc., North Chicago, IL, USA
| | - Laurie B Mlinar
- Process Engineering, Process Research and Development, AbbVie Inc., North Chicago, IL, USA
| | - Ahmad Y Sheikh
- Solid State Chemistry, Process Research and Development, AbbVie Inc., North Chicago, IL, USA
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20
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Simon LL, Pataki H, Marosi G, Meemken F, Hungerbühler K, Baiker A, Tummala S, Glennon B, Kuentz M, Steele G, Kramer HJM, Rydzak JW, Chen Z, Morris J, Kjell F, Singh R, Gani R, Gernaey KV, Louhi-Kultanen M, O’Reilly J, Sandler N, Antikainen O, Yliruusi J, Frohberg P, Ulrich J, Braatz RD, Leyssens T, von Stosch M, Oliveira R, Tan RBH, Wu H, Khan M, O’Grady D, Pandey A, Westra R, Delle-Case E, Pape D, Angelosante D, Maret Y, Steiger O, Lenner M, Abbou-Oucherif K, Nagy ZK, Litster JD, Kamaraju VK, Chiu MS. Assessment of Recent Process Analytical Technology (PAT) Trends: A Multiauthor Review. Org Process Res Dev 2015. [DOI: 10.1021/op500261y] [Citation(s) in RCA: 269] [Impact Index Per Article: 29.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Affiliation(s)
| | - Hajnalka Pataki
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary
| | - György Marosi
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary
| | - Fabian Meemken
- Department
of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg
1, 8093 Zürich, Switzerland
| | - Konrad Hungerbühler
- Department
of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg
1, 8093 Zürich, Switzerland
| | - Alfons Baiker
- Department
of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg
1, 8093 Zürich, Switzerland
| | - Srinivas Tummala
- Chemical
Development, Bristol-Myers Squibb Company, One Squibb Dr, New Brunswick, New Jersey 08903, United States
| | - Brian Glennon
- Synthesis
and Solid State Pharmaceutical Centre, School of Chemical and Bioprocess
Engineering, University College Dublin, Belfield, Dublin 4, Ireland
- APC Ltd, Belfield Innovation
Park, Dublin 4, Ireland
| | - Martin Kuentz
- School of Life
Sciences, Institute of Pharma Technology, University of Applied Sciences and Arts Northwestern Switzerland, Gründenstrasse 40, 4132 Muttenz, Switzerland
| | - Gerry Steele
- PharmaCryst Consulting
Ltd., Loughborough, Leicestershire LE11 3HN, U.K
| | - Herman J. M. Kramer
- Intensified Reaction & Separation Systems, Delft University of Technology, Leeghwaterstraat 39, 2628 CB Delft, The Netherlands
| | - James W. Rydzak
- GlaxoSmithKline Pharmaceuticals, 709 Swedeland Rd, King of
Prussia, Pennsylvania 19406, United States
| | - Zengping Chen
- State Key
Laboratory of Chemo/Biosensing and Chemometrics, College of Chemistry
and Chemical Engineering, Hunan University, Changsha, Hunan 410082, PR China
| | - Julian Morris
- Centre for Process Analytics & Control Technology, School of Chemical Engineering & Advanced Materials, Newcastle University, Newcastle upon Tyne, Tyne and Wear NE17RU, U.K
| | - Francois Kjell
- Siemens nv/sa,
Industry
Automation − SIPAT Industry Software, Marie Curie Square 30, 1070 Brussels, Belgium
| | - Ravendra Singh
- CAPEC-PROCESS,
Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU), Building 229, DK-2800 Lyngby, Denmark
| | - Rafiqul Gani
- CAPEC-PROCESS,
Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU), Building 229, DK-2800 Lyngby, Denmark
| | - Krist V. Gernaey
- CAPEC-PROCESS,
Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU), Building 229, DK-2800 Lyngby, Denmark
| | - Marjatta Louhi-Kultanen
- Department
of Chemical Technology, Lappeenranta University of Technology, P.O. Box 20, FI-53851 Lappeenranta, Finland
| | - John O’Reilly
- Roche Ireland
Limited, Clarecastle, Co. Clare, Ireland
| | - Niklas Sandler
- Pharmaceutical
Sciences Laboratory, Department of Biosciences, Abo Akademi University, Artillerigatan 6, 20520 Turku, Finland
| | - Osmo Antikainen
- Division
of Pharmaceutical Technology, Faculty of Pharmacy, University of Helsinki, Yliopistonkatu 4, 00100 Helsinki, Finland
| | - Jouko Yliruusi
- Division
of Pharmaceutical Technology, Faculty of Pharmacy, University of Helsinki, Yliopistonkatu 4, 00100 Helsinki, Finland
| | - Patrick Frohberg
- Center of
Engineering Science, Thermal Process Engineering, Martin Luther University Halle-Wittenberg, D-06099 Halle (Saale), Germany
| | - Joachim Ulrich
- Center of
Engineering Science, Thermal Process Engineering, Martin Luther University Halle-Wittenberg, D-06099 Halle (Saale), Germany
| | - Richard D. Braatz
- Massachusetts Institute
of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Tom Leyssens
- Institute
of Condensed Matter and Nanosciences, Université Catholique de Louvain, Place Louis Pasteur 1, 1348 Louvain-la-Neuve, Belgium
| | - Moritz von Stosch
- REQUIMTE
- Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, 1099-085 Caparica, Portugal
- HybPAT, Caparica, Portugal
| | - Rui Oliveira
- REQUIMTE
- Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, 1099-085 Caparica, Portugal
- HybPAT, Caparica, Portugal
| | - Reginald B. H. Tan
- Institute
of Chemical and Engineering Sciences, A*Star, 1 Pesek Road, Singapore 627833
- Department of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, Singapore 117576
| | - Huiquan Wu
- Division
of Product Quality Research, Office of Testing and Research, Office
of Pharmaceutical Science, Center for Drug Evaluation and Research, US Food and Drug Administration (FDA), Silver Spring, Maryland 20993, United States
| | - Mansoor Khan
- Division
of Product Quality Research, Office of Testing and Research, Office
of Pharmaceutical Science, Center for Drug Evaluation and Research, US Food and Drug Administration (FDA), Silver Spring, Maryland 20993, United States
| | - Des O’Grady
- Mettler Toledo
AutoChem, 7075 Samuel Morse Drive, Columbia, Maryland 20146, United States
| | - Anjan Pandey
- Mettler Toledo
AutoChem, 7075 Samuel Morse Drive, Columbia, Maryland 20146, United States
| | - Remko Westra
- FMC Technologies B.V., Delta 101, 6825 MN Arnhem, The Netherlands
| | - Emmanuel Delle-Case
- University of Tulsa, 800 South Tucker
Drive, Tulsa, Oklahoma 74104, United States
| | - Detlef Pape
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Daniele Angelosante
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Yannick Maret
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Olivier Steiger
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Miklós Lenner
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Kaoutar Abbou-Oucherif
- School of
Chemical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Zoltan K. Nagy
- School of
Chemical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
- Chemical
Engineering Department, Loughborough University, Loughborough, LE11 3TU, U.K
| | - James D. Litster
- School of
Chemical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Vamsi Krishna Kamaraju
- Synthesis
and Solid State Pharmaceutical Centre, School of Chemical and Bioprocess
Engineering, University College Dublin, Belfield, Dublin 4, Ireland
- Department of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, Singapore 117576
| | - Min-Sen Chiu
- Department of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, Singapore 117576
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