Co-Digestion of Sugar Beet Silage Increases Biogas Yield from Fibrous Substrates

Demand-oriented biogas production to cover residual load of an electricity self-sufficient community using a simple kinetic model

Flexible biogas production can enable demand-oriented energy supply without the need for expensive gas storage expansions, but poses challenges to the stability of the anaerobic digestion (AD) process. In this work, biogas production of laboratory-scale AD of maize silage and sugar beets was optimized to cover the residual load of an electricity self-sufficient community using a simple process model based on first-order kinetics. Experiments show a good agreement between biogas demand, predicted, and measured biogas production. By optimizing biogas conversion schedules based on the measured gas production, a gas storage capacity of 7-8 h was identified for maximum flexibility, which corresponds to typical gas storage sizes at industrial biogas plants in Germany. Various stability indicators were continuously monitored and proved resilient process conditions. These results demonstrate that demand-oriented biogas production using model predictive control is a promising approach to enable existing biogas plants to provide balancing energy.

Energy and Economic Balance between Manure Stored and Used as a Substrate for Biogas Production

The aim of the study is to draw attention to the fact that reducing methane and nitrous oxide emissions as a result of traditional manure storage for several months in a pile is not only a non-ecological solution, but also unprofitable. A solution that combines both aspects—environmental and financial—is the use of manure as a substrate for a biogas plant, but immediately—directly after its removal from the dairy barn. As part of the case study, the energy and economic balance of a model farm with dairy farming for the scenario without biogas plant and with a biogas plant using manure as the main substrate in methane fermentation processes was also performed. Research data on the average emission of ammonia and nitrous oxide from 1 Mg of stored manure as well as the results of laboratory tests on the yield of biogas from dairy cows manure were obtained on the basis of samples taken from the farm being a case study. The use of a biogas installation would allow the emission of carbon dioxide equivalent to be reduced by up to 100 Mg per year. In addition, it has been shown that the estimated payback period for biogas installations is less than 5 years, and with the current trend of increasing energy prices, it may be even shorter—up to 4 years.

Sugar Beet Cultivation in India: Prospects for Bio-Ethanol Production and Value-Added Co-Products

Sugar beet is an important crop in the advent of COVID 19 as it has a high potential for ethanol production in less growth span. The life cycle of this crop is of five to six months with a root yield of 60-80 t ha-1 and sugar content of 15-17%. Sugar beet is known as a temperate crop of short duration grown in the month of September to October and harvested in April and May, but successful efforts have been made in establishing this crop for Indian agro-climatic conditions. India stands to gain from capitalizing on the potential of sugar beet for sugar, ethanol, and fodder. It offers the increment in the farmer's income especially hill farmers with respect to seed production of this crop in India The crop has been bestowed with a natural endowment of reclaiming saline soils which will help in cultivating the Indian saline areas. The crop is full of carbohydrates content which is being used for multiple purposes giving value addition to the crop. The green top and, wet and dry pulp are a good source of fodder material for lactating animals like cattle. Beet pulp is another good source as silage feed and as an adhesive in beauty products as well as in printing ink. An amount of 5250 L of ethanol per hectare crop can be produced. Due to 30% galacturonic acid content, the dry beet pulp can also be used as a source of Vitamin C. Lactic acid is also being produced from the juice of sugar beet through fermentation. The pectin content of this crop is useful in paper and board manufacturing industries as a raw material and also in dishwashing detergents and leather production. The fiber content works as dietary fibers which are used in meat and baking industries as important ingredients in food commodities. The vinasse produced as an industrial by-product is useful as a fertilizer. Sugar beet tails and other parts have also been used in biogas production in some countries. Intercropping of this crop with other crops is an added benefit of this crop. New prospects are also available for this crop in pharmaceutical industries and material sciences in times to come.

Agricultural Residue Management for Sustainable Power Generation: The Poland Case Study

The European Union has set targets for renewable energy utilization. Poland is a member of the EU, and its authorities support an increase in renewable energy use. The background of this study is based on the role of renewable energy sources in improving energy security and mitigation of climate change. Agricultural waste is of a significant role in bioenergy. However, there is a lack of integrated methodology for the measurement of its potential. The possibility of developing an integrated evaluation methodology for renewable energy potential and its spatial distribution was assumed as the hypothesis. The novelty of this study is the integration of two renewable energy sources: crop residues and animal husbandry waste (for biogas). To determine agricultural waste energy potential, we took into account straw requirements for stock-raising and soil conservation. The total energy potential of agricultural waste was estimated at 279.94 PJ. It can cover up to 15% of national power generation. The spatial distribution of the agricultural residue energy potential was examined. This information can be used to predict appropriate locations for biomass-based power generation facilities. The potential reduction in carbon dioxide emissions ranges from 25.7 to 33.5 Mt per year.

Biogas Plant Exploitation in a Middle-Sized Dairy Farm in Poland: Energetic and Economic Aspects

Although cow manure is a valuable natural fertilizer, it is also a source of extreme greenhouse gas emissions, mainly methane. For this reason, this study aims to determine the impact of investments in a biogas plant on the energy and economic aspects of the operation of a dairy farm. A farm with a breeding size of 600 livestock units (LSU) was adopted for the analysis. In order to reach the paper’s aim, the analysis of two different scenarios of dairy farm functioning (conventional–only milk production, and modern–with biogas plant exploitation) was conducted. The analysis showed that the investment in biogas plant operations at a dairy farm and in using cow manure as one of the main substrates is a more profitable scenario compared to traditional dairy farming. Taking into account the actual Polish subsidies for electricity produced by small biogas plants, the scenario with a functioning biogas plant with a capacity of 500 kW brings €332,000/a more profit compared to the conventional scenario, even when taking into account additional costs, including the purchase of straw to ensure a continuous operation of the installation. Besides, in the traditional scenario, building a biogas plant allows for an almost complete reduction of greenhouse gas emissions during manure storage.

Co-Ensiling of Wheat Straw as an Alternative Pre-Treatment to Chemical, Hydrothermal and Mechanical Methods for Methane Production

Wheat straw without pre-treatment is only converted to methane to a low degree during anaerobic digestion for fuel production due to its low hydrolysis. Current pre-treatment technologies are challenged by high expenses to energy or chemical agents. We examined the low-tech co-ensiling pre-treatment as an alternative pre-treatment of wheat straw, and compared the results with hydrothermal, chemical and mechanical pre-treatment methods. The effects of co-ensiling duration and the mixing ratio between straw and sugar beet root on the methane yields, surface morphology and chemical composition were examined. It was found that co-ensiling could improve production of methane by 34.7%, while a combined hydrothermal and chemical pre-treatment could increase the production of methane by 25.4%. The study demonstrated that the effect of co-ensiling could overlap with hydrothermal and chemical pre-treatment by having similar effects to increase lignocellulosic hydrolysis and improve methane production.

Sugar beet silage as highly flexible feedstock for on demand biogas production

On demand biogas production is a great option to complement solar and wind power for the energy revolution. Alternatives like feedstock management are important in order to avoid expensive and complex adjustments for gas storage systems. The use of sugar beet silage (S) is a good option because it mainly contains carbohydrates that are easily degradable. Anaerobic digestion was performed for 63 days in four completely stirred tank reactors (CSTR) with different ratios of maize silage (M) and S. M given every hour was used as a base load for the fermentation and S was given two times a day every 12h. Biogas and methane production rates were measured every 5min in order to achieve data with high resolution. Also, pH value, VFA/TIC values and volatile fatty acids were measured during the experiment. The process remained stable in CSTR1 (M:S1:0), CSTR2 (M:S6:1) and CSTR3 (M:S3:1). Instabilities occurred in CSTR4 (M:S1:3) after an operation time of 33 days. Nevertheless, methane yields more than doubled for CSTR3 within 5min after the input of S. Use of sugar beet as a feedstock for biogas production is a further application for this agricultural commodity.

Characteristics of on-demand biogas production by using sugar beet silage

On-demand electricity generation can be achieved by just-in-time biogas production instantly utilized in co-generation units. For this goal, easily degradable substrates like sugar beet silage have a high potential. Potential for on-demand biogas production from co-digestion of sugar beet silage (SS) with grass silage (GS) was evaluated in two experiments at organic loading rates (OLRs) of 1.5 kgVS m^-3 day^-1 and 2.5 kgVS m^-3 day^-1, respectively. Each experiment was fed with intermittent feeding system at 8 hrs interval at the same feedstock ratios (volatile solids based) of GS:SS-1:0, 3:1 and 1:3, respectively. Modelling by Gaussian equation was performed in order to understand the effects of SS on biogas production. Addition of sugar beet silage led to maximum biogas production within a short time, but it differed significantly depending on feedstock ratios and OLRs, respectively. At OLR 1.5 kgVS m^-3 day^-1, during mono fermentation of grass silage maximum biogas production rate of 0.27 l_N hr^-1 was reached at 2.74 hrs. Production rate did not change at feedstock ratio of GS:SS-3:1 but increased to 0.64 l_N hr^-1 at GS:SS-1:3 within a shorter time span (1.58 hrs). On the contrary, at OLR of 2.5 kgVS m^-3 day^-1 time span between feedstock input and maximum biogas production did not differ significantly (p > 0.05) among the reactors. Biogas production rates were 0.60 l_N hr^-1 within 2.27 hrs and 0.82 l_N hr^-1 within 2.30 hrs at GS:SS-3:1 and GS:SS-1:3, respectively. Surprisingly, there was no time lag between maximum biogas and methane production rates, irrespectively of OLR. This implies that once the whole microbial community is adapted to intermittent substrate input, the metabolic products are instantly utilized through the all steps of anaerobic substrate degradation. Applying this finding opens new perspectives for on-demand biogas energy production.