Biobased foams for thermal insulation: material selection, processing, modelling, and performance

With the urgent need for the development of sustainable materials and a circular economy, a surge of research regarding biobased materials and associated processing methods has resulted in many experimental biobased foams. Although several biobased foams are already shown to have thermal and mechanical properties competitive with expanded polystyrene, there remains a fundamental knowledge gap leading to limited understanding of the principles that determine performance. This review outlines the progress in this burgeoning field, introducing materials selection and processing, comparing performance, examining efforts in modelling physical properties, and discusses challenges in applying models to real biobased systems. The focus is on low thermal conductivity, which is a critical property for temperature-controlled applications such as packaging for refrigerated/frozen foods, medications, and vaccines as well as building materials. Currently, the trend in the field is moving towards fully biobased and compostable foams, though partially biobased polyurethane foams remain the most consistent performers. To illustrate the foam structure–property relationship, thermal conductivity, cell size, and density data were compiled. Given the complexity of biobased foams, heat transfer models aid in identifying crucial variables. However, data relevant to the insulation capability of biobased foams is not fully reported in many references. To address this issue, we employed a dimensional analysis to fill the gaps, revealing a power law correlation between thermal conductivity and relative density. Our approach is not intended as a robust prediction technique, but rather a simple demonstration of how biobased foams data could be utilized to predict the most promising materials and methods.

This review outlines the progress in biobased foams with a focus on low thermal conductivity. It introduces materials selection and processing, compares performance, examines modelling of physical properties, and discusses challenges in applying models to real systems.

Using Diaper Waste to Prepare Magnetic Catalyst for the Synthesis of Glycerol Carbonate

Diaper waste was calcined above 400°C after impregnated in the solution of nickel nitrate. The as-prepared diaper waste-derived materials were used as magnetic catalysts for the synthesis of glycerol carbonate (GC). Structure and catalytic ability investigations on the catalysts calcined at different temperatures indicated that calcination temperature was an important factor affecting the property of catalysts. It was found that the catalyst obtained at the calcination temperature of 700°C (named DW-Ni-700) showed the best performance. When DW-Ni-700 was used in the synthesis of GC, GC yield reached 93.2%, and the magnetic property of DW-Ni-700 facilitated the catalyst separation process. Meanwhile, DW-Ni-700 showed high reusability in the reaction. After four times reuse of DW-Ni-700, GC yield decreased less than 4%.

Ecofriendly Reduction of Methylene Blue with Polyurethane Catalyst

A number of physical, chemical, and biological technologies have been developed to address the issue of synthetic dyes in wastewater. One of the important chemical methods involves reduction of these stringent pollutants into less hazardous products. In this study, a cross-linked polyurethane foam (CPUF) was prepared from toluene diisocyanate (TDI), tetraethylenepentamine (TEPA), and polycaprolactone diol (PCL; Mw: 1000 g/mole). To avoid harmful reducing agents, ecofriendly reduction of methylene blue (MB) was executed with CPUF as catalyst where ascorbic acid and fresh juice extracts were applied as reducing agents. The FTIR and SEM analysis confirmed the chemical composition and porous morphology of CPUF, respectively. The 100% reduction of MB was recorded in just 15 minutes with ascorbic acid and CPUF, while similar result was obtained in 37 minutes in blank experiment composed of only MB and ascorbic acid. Thus, catalytic role of CPUF in reduction process was proved. Fresh fruit extracts also participated in the reduction process, but rate of reaction was accelerated in the presence of CPUF. The reusability study of the catalyst supported its stability and efficiency. All the successful reduction processes followed 1st-order kinetics with highest apparent rate constant for ascorbic acid. Furthermore, phytotoxicity evaluation proved safe reduction of MB with 60% germination index. Hence, it can be concluded that catalytic role of CPUF has been established with safe and biodegradable reducing agents which can be extended to other redox processes.

Characterization of Biobased Polyurethane Foams Employing Lignin Fractionated from Microwave Liquefied Switchgrass

Lignin samples fractionated from microwave liquefied switchgrass were applied in the preparation of semirigid polyurethane (PU) foams without purification. The objective of this study was to elucidate the influence of lignin in the PU matrix on the morphological, chemical, mechanical, and thermal properties of the PU foams. The scanning electron microscopy (SEM) images revealed that lignin with 5 and 10% content in the PU foams did not influence the cell shape and size. The foam cell size became larger by increasing the lignin content to 15%. Fourier transform infrared spectroscopy (FTIR) indicated that chemical interactions occurred between the lignin hydroxyl and isocyanate revealing that lignin was well dispersed in the matrix materials. The apparent density of the foam with 10% lignin increased by 14.2% compared to the control, while the foam with 15% lignin had a decreased apparent density. The effect of lignin content on the mechanical properties was similar to that on apparent density. The lignin containing foams were much more thermally stable than the control foam as evidenced by having higher initial decomposition temperature and maximum decomposition rate temperature from the thermogravimetric analysis (TGA) profiles.