A review on recent progress in polymer composites for effective electromagnetic interference shielding properties - structures, process, and sustainability approaches

The rapid proliferation and extensive use of electronic devices have resulted in a meteoric increase in electromagnetic interference (EMI), which causes electronic devices to malfunction. The quest for the best shielding material to overcome EMI is boundless. This pursuit has taken different directions, right from materials to structures to process, up to the concept of sustainable materials. The emergence of polymer composites has substituted metal and metal alloy-based EMI shielding materials due to their unique features such as light weight, excellent corrosion resistance, and superior electrical, dielectric, thermal, mechanical, and magnetic properties that are beneficial for suppressing the EMI. Therefore, polymer nanocomposites are an extensively explored EMI shielding materials strategy. This review focuses on recent research developments with a major emphasis on structural aspects and processing for enhancing the EMI shielding effectiveness of polymer nanocomposites with their underlying mechanisms and some glimpses of the sustainability approaches taken in this field.

A Review of the Establishment of Effective Conductive Pathways of Conductive Polymer Composites and Advances in Electromagnetic Shielding

The enhancement of the electromagnetic interference shielding efficiency (EMI SE) for conductive polymer composites (CPCs) has garnered increasing attention. The shielding performance is influenced by conductivity, which is dependent on the establishment of effective conductive pathways. In this review, Schelkunoff's theory on outlining the mechanism of electromagnetic interference shielding was briefly described. Based on the mechanism, factors that influenced the electrical percolation threshold of CPCs were presented and three main kinds of efficient methods were discussed for establishing conductive pathways. Furthermore, examples were explored that highlighted the critical importance of such conductive pathways in attaining optimal shielding performance. Finally, we outlined the prospects for the future direction for advancing CPCs towards a balance of enhanced EMI SE and cost-performance.

Thermoplastic Electromagnetic Shielding Materials from the Integral Recycling of Waste from Electronic Equipment

The European Green Deal's goals are anticipated to be fulfilled in large part thanks to the New Circular Economy Action Plan. It is believed that recycling materials will have a significant positive impact on the environment, particularly in terms of reducing greenhouse gas emissions and the impacts this will have on preventing climate change. Due to the complexity of the issue and its significant practical ramifications, the activity of Waste Electrical and Electronic Equipment (WEEE) collection networks is a subject of interest for researchers and managers, in accordance with the principles that recent laws have addressed in a large number of industrialized countries. The goal of this paper is to characterize and obtain composite materials using an injection process with a matrix of LDPE, PP, and HDPE, with up to a 10% addition of nonmetallic powders from PCBs and electronic parts from an integrated process of WEEE recycling. The composites present relevant thermal, electrical, and mechanical properties. Such composite materials, due to their relevant dielectric properties, may be further tested for applications in electromagnetic shielding at frequencies above 1 kHz, or for electromagnetic interference/electromagnetic compatibility (EMI/EMC and ESD) applications at lower frequencies due to their superior dielectric loss factor values, associated with relevant behaviors around exploitation temperatures, mainly for the electric, electronic, or automotive industries.

Effect of carbons' structure and type on AC electrical properties of polymer composites: predicting the percolation threshold of permittivity through different models

The AC electrical properties of EVA- and NBR-based composites filled with different conductive fillers were investigated. Result shows several magnitudes of increment in AC electrical conductivity and dielectric permittivity after the addition of these conductive fillers, indicating that these materials can be used as supercapacitors. The magnitude of increment was varied according to polymer and filler types. Herein, we also have tested the applicability of different sigmoidal models to find out the percolation threshold value of permittivity for these binary polymer composite systems. It is observed that except sigmoidal-Boltzmann and sigmoidal-dose-response models, other sigmoidal models exhibit different values of percolation threshold when considered for any particular polymer composite system. The paper discusses the variation in results of percolation threshold with an emphasis on the advantages, disadvantages and limitations of these models. We also have applied the classical percolation theory to predict the percolation threshold of permittivity and compared with all the reported sigmoidal models. To judge the unanimous acceptability of these models, they tested vis-à-vis the permittivity results of various polymer composites reported in published literature. To comprehend, all the models except the sigmoidal-logistic-1 model were successfully applicable for predicting the percolation threshold of permittivity for polymer composites.

Supplementary Information

The online version contains supplementary material available at 10.1007/s00396-023-05120-2.

A review on efficient electromagnetic interference shielding materials by recycling waste-a trio of land to lab to land concept

The materials used in electrical and electronic applications have great importance and broader applications, but they have severe electromagnetic interference (EMI). These materials have extensive applications in broadcasting, medical industries, research, defence sectors, communication and similar fields. The EMI can be addressed by using effective EMI shielding materials. This review presents a detailed, comprehensive description for making electromagnetic interference shielding material by recycling various wastes. It starts with highlighting the overview of electromagnetic interference shielding (EMI) and its theoretical aspects. It provides a comprehensive and detailed understanding of recent trends in the novel approaches towards fabricating EMI shielding from industrial waste, agricultural waste and other miscellaneous wastes. This paper critically reviews the works related to the recycling of wastes like red mud (waste from the aluminium refining industry), ground tyre rubber, tea waste (biowaste) from tea industries, bagasse (waste from sugar cane industry), peanut and hazelnut shells (agricultural waste), waste tissue paper and polyethylene and other miscellaneous wastes like hydrocarbon carbon black and ash for the fabrication of highly effective electromagnetic (EM) interference shielding materials. Highly effective results have been reported using red mud showing maximum efficiency of 51.4 dB in X-band range, various agricultural waste displaying reflection loss of up to - 87.117 dB (in the range 0.01 to 20 GHz) and miscellaneous waste giving EMI SE of 80 dB in X-band frequency. A separate section is dedicated to emphasizing future work and recommendations.

Predictive Optimization of Electrical Conductivity of Polycarbonate Composites at Different Concentrations of Carbon Nanotubes: A Valorization of Conductive Nanocomposite Theoretical Models

Polycarbonate—carbon nanotube (PC-CNT) conductive composites containing CNT concentration covering 0.25–4.5 wt.% were prepared by melt blending extrusion. The alternating current (AC) conductivity of the composites has been investigated. The percolation threshold of the PC-CNT composites was theoretically determined using the classical theory of percolation followed by numerical analysis, quantifying the conductivity of PC-CNT at the critical volume CNT concentration. Different theoretical models like Bueche, McCullough and Mamunya have been applied to predict the AC conductivity of the composites using a hyperparameter optimization method. Through multiple series of the hyperparameter optimization process, it was found that McCullough and Mamunya theoretical models for electrical conductivity fit remarkably with our experimental results; the degree of chain branching and the aspect ratio are estimated to be 0.91 and 167 according to these models. The development of a new model based on a modified Sohi model is in good agreement with our data, with a coefficient of determination R2=0.922 for an optimized design model. The conductivity is correlated to the electromagnetic absorption (EM) index showing a fine fit with Steffen–Boltzmann (SB) model, indicating the ultimate CNTs volume concentration for microwave absorption at the studied frequency range.