Characterisation and composition identification of waste-derived fuels obtained from municipal solid waste using thermogravimetry: A review

Turning trash into treasure: Torrefaction of mixed waste for improved fuel properties. A case study of metropolitan city

Solid waste management is one of the biggest challenges of the current era. The combustible fractions in the waste stream turn out to be a good energy source if converted into refuse-derived fuel. Researchers worldwide are successfully converting it into fuel. However, certain challenges are associated with its application in gasifiers, boilers, etc. to co-fire it with coal. These include high moisture content, low calorific value, and difficulty to transport and store. The present study proposed torrefaction as a pretreatment of the waste by heating it in the range of 200 °C-300 °C in the absence of oxygen at atmospheric pressure. The combustible fraction from the waste stream consisting of wood, textile, paper, carton, and plastics termed as mixed waste was collected and torrefied at 225 °C, 250 °C, 275 °C, and 300 °C for 15 and 30 min each. It was observed that the mass yield and energy yield decreased to 45% and 62.96% respectively, but the energy yield tended to increase by the ratio of 1.39. Proximate analysis showed that the moisture content and volatile matter decreased for torrefied samples, whereas the ash content and fixed carbon content increased. Similarly, the elemental analysis revealed that the carbon content increased around 23% compared to raw samples with torrefaction contrary to hydrogen and oxygen, which decreased. Moreover, the higher heating value (HHV) of the torrefied samples increased around 1.3 times as compared to the raw sample. This pretreatment can serve as an effective solution to the current challenges and enhance refuse-derived fuel's fuel properties.

Utilization of used textiles for solid recovered fuel production

One of the current important issues is the management of used textiles. One method is recycling, but the processes are characterized by a high environmental burden and the products obtained are of lower quality. Used textiles can be successfully used to produce SRF (solid recovered fuels). This type of fuel is standardized by ISO 21640:2021. In the paper, an analysis of used textiles made from fibers of different origins was performed. These were acrylic, cotton, linen, polyester, wool, and viscose. A proximate and ultimate analysis of the investigated samples was performed, including mercury and chlorine content. The alternative fuel produced from used textiles will be characterized by acceptable parameters for consumers: a lower heating value at 20 MJ/kg (class 1-3 SRF), mercury content below 0.9 µg Hg/MJ (class 1 SRF), and a chlorine content below 0.2% (class 1 SRF). However, the very high sulfur content in wool (3.0-3.6%) and the high nitrogen content in acrylic may limit its use for power generation. The use of alternative fuel derived from used textiles may allow 3% of the coal consumed to be substituted in 2030. The reduction in carbon dioxide emissions from the substitution of coal with an alternative fuel derived from used textiles will depend on their composition. For natural and man-made cellulosic fibers, the emission factor can be assumed as for plant biomass, making their use for SRF production preferable. For synthetic fibers, the emission factor was estimated at the level of 102 and 82 gCO2/MJ for polyester and acrylic, respectively.

Pyrolysis and Gasification of a Real Refuse-Derived Fuel (RDF): The Potential Use of the Products under a Circular Economy Vision

Refuse-Derived Fuels (RDFs) are segregated forms of wastes obtained by a combined mechanical-biological processing of municipal solid wastes (MSWs). The narrower characteristics, e.g., high calorific value (18-24 MJ/kg), low moisture content (3-6%) and high volatile (77-84%) and carbon (47-56%) contents, make RDFs more suitable than MSWs for thermochemical valorization purposes. As a matter of fact, EU regulations encourage the use of RDF as a source of energy in the frameworks of sustainability and the circular economy. Pyrolysis and gasification are promising thermochemical processes for RDF treatment, since, compared to incineration, they ensure an increase in energy recovery efficiency, a reduction of pollutant emissions and the production of value-added products as chemical platforms or fuels. Despite the growing interest towards RDFs as feedstock, the literature on the thermochemical treatment of RDFs under pyrolysis and gasification conditions still appears to be limited. In this work, results on pyrolysis and gasification tests on a real RDF are reported and coupled with a detailed characterization of the gaseous, condensable and solid products. Pyrolysis tests have been performed in a tubular reactor up to three different final temperatures (550, 650 and 750 °C) while an air gasification test at 850 °C has been performed in a fluidized bed reactor using sand as the bed material. The results of the two thermochemical processes are analyzed in terms of yield, characteristics and quality of the products to highlight how the two thermochemical conversion processes can be used to accomplish waste-to-materials and waste-to-energy targets. The RDF gasification process leads to the production of a syngas with a H₂/CO ratio of 0.51 and a tar concentration of 3.15 g/m³.

Recovery of sugars and amino acids from brewers' spent grains using subcritical water hydrolysis in a single and two sequential semi-continuous flow-through reactors

This study evaluated the subcritical water hydrolysis (SWH) of brewer's spent grains (BSG) to obtain sugars and amino acids. The experimental conditions investigated the hydrolysis of BSG in a single flow-through reactor and in two sequential reactors operated in semi-continuous mode. The hydrolysis experiments were carried out for 120 min at 15 MPa, 5 mL water min^-1, at different temperatures (80 - 180 °C) and using an S/F of 20 and 10 g solvent g^-1 BSG, for the single and two sequential reactors, respectively. The highest monosaccharide yields were obtained at 180 °C in a single reactor (47.76 mg g^-1 carbohydrates). With these operational conditions, the hydrolysate presented xylose (0.477 mg mL^-1) and arabinose (1.039 mg mL^-1) as main sugars, while low contents of furfural (310.7 µg mL^-1), 5-hydroxymethylfurfural (<1 mg L^-1), and organic acids (0.343 mg mL^-1) were obtained. The yield of proteins at 180 °C in a process with a single reactor was 43.62 mg amino acids g^-1 proteins, where tryptophan (215.55 µg mL^-1), aspartic acid (123.35 µg mL^-1), valine (64.35 µg mL^-1), lysine (16.55 µg mL^-1), and glycine (16.1 µg mL^-1) were the main amino acids recovered in the hydrolysate. In conclusion, SWH pretreatment is a promising technology to recover bio-based compounds from BSG; however, further studies are still needed to increase the yield of bioproducts from lignocellulosic biomass to explore two sequential reactors.

Optimal use of glycerol co-solvent to enhance product yield and its quality from hydrothermal liquefaction of refuse-derived fuel

Refuse-derived fuels (RDF) are rich in resources that make them an attractive feedstock for the production of energy and biofuels. Hydrothermal liquefaction (HTL) is a promising thermochemical conversion technology to handle wet feedstocks and convert them to valuable bio-crude, bio-char and aqueous products. This study highlights the advantages of using glycerol as the co-solvent along with water in different proportions to produce bio-crude from RDF via HTL. The ratio of water:glycerol (vol.%:vol.%) was varied for each experiment (100:0, 90:10, 80:20, 70:30, 60:40, 50:50), and the product yields and their quality were studied. The results demonstrate that increasing the proportion of glycerol until 50 vol.% in the solvent enhances the bio-crude yield (36.2 wt.%) and its higher heating value (HHV) (30.9 MJ kg-1). Deoxygenation achieved in the bio-crude was 42%. The production of bio-char was minimum (9.5 wt.%) at 50 vol.% glycerol with HHV of 31.9 MJ kg-1. The selectivity to phenolic compounds in the bio-crude increased, while that of cyclic oxygenates decreased when the glycerol content was more than 20 vol.%. The gas-phase analysis revealed that the major deoxygenation pathway was decarboxylation. The yield of aqueous products drastically increased with the addition of glycerol. The minimum amount of glycerol in the co-solvent that favours an energetically feasible process with low carbon footprint is 30 vol.%. Using 50 vol.% glycerol resulted in the highest energy recovery in the bio-crude and bio-char (80%), the lowest energy consumption ratio (0.43) and lowest environmental factor (0.1). The mass-based process mass intensity factor, calculated based on only bio-crude and bio-char as the valuable products, decreased with an increase in addition of glycerol, while it was close to unity when the aqueous phase is also considered as a valuable product.

When Physical Chemistry Meets Circular Economy to Solve Environmental Issues: How the ReScA Project Aims at Using Waste Pyrolysis Products to Improve and Rejuvenate Bitumens

Urban waste management is a hard task: more than 30% of the world’s total production of Municipal Solid Wastes (MSW) is not adequately handled, with landfilling remaining as a common practice. Another source of wastes is the road pavement industry: with a service life of about 10–15 years, asphalts become stiff, susceptible to cracks, and therefore no longer adapted for road paving, so they become wastes. To simultaneously solve these problems, a circular economy-based approach is proposed by the ReScA project, suggesting the use of pyrolysis to treat MSW (or its fractions as Refuse Derived Fuels, RDFs), whose residues (oil and char) can be used as added-value ingredients for the asphalt cycle. Char can be used to prepare better performing and durable asphalts, and oil can be used to regenerate exhaust asphalts, avoiding their landfilling. The proposed approach provides a different and more useful pathway in the end-of-waste (EoW) cycle of urban wastes. This proof of concept is suggested by the following two observations: (i) char is made up by carbonaceous particles highly compatible with the organic nature of bitumens, so its addition can reinforce the overall bitumen structure, increasing its mechanical properties and slowing down the molecular kinetics of its aging process; (ii) oil is rich in hydrocarbons, so it can enrich the poor fraction of the maltene phase in exhaust asphalts. These hypotheses have been proved by testing the residues derived from the pyrolysis of RDFs for the improvement of mechanical characteristics of a representative bitumen sample and its regeneration after aging. The proposed approach is suggested by the physico-chemical study of the materials involved, and aims to show how the chemical knowledge of complex systems, like bituminous materials, can help in solving environmental issues. We hope that this approach will be considered as a model method for the future.

Characterization of municipal solid waste residues for hydrothermal liquefaction into liquid transportation fuels

This paper presents and evaluates a new method for characterising municipal solid waste residues for assessing the performance of thermochemical conversion technologies to produce fuels. The method combines information from three complementary analytical techniques to estimate the quantity of key organic waste fractions and was demonstrated using two commercial waste residues: 'BRDF' and 'Floc' produced from the mechanical processing of domestic waste. Cellulose content (mostly paper and textiles) is estimated using acid hydrolysis, while thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) are combined to determine the plastics (LDPE and PET) and non-volatile fractions such as lignin of the wastes. High mass balance closures were achieved for both residues, although the nature of the non-volatile fraction was difficult to verify. Hydrothermal liquefaction (HTL) of cellulose rich BRDF (34.0% cellulose) produced much higher biooil yields than Floc (26.8% and 12.2%, respectively), with a cellulose content of only 22.4%. In both cases, most of the plastic and non-volatile waste fractions partitioned into the solid HTL product, representing a potential method for separating the plastic fractions from other waste components. Importantly, this combined waste characterization method can be used for characterization of any municipal waste residue using acid hydrolysis, TGA and FTIR data, providing accurate information about feedstock composition. It enables comparison between different waste valorisation studies of complex waste residues.

Bibliometric Analysis; Characteristics and Trends of Refuse Derived Fuel Research

Among the sustainable ways of municipal solid waste management (MSW) is energy recovery, particularly into refuse derived fuel (RDF). However, the potential, application, and research of RDF in existing cases is not exhausted. Additional analysis of literature is needed to provide further insights into the area. The evolution of RDF research over the past 30 years is analyzed and presented in this paper. Using a statistical approach, a bibliometric analysis was conducted for research on RDF from the SCOPUS database to assess perspectives and trends and gain a better understanding of the scope of RDF research. The bibliometric analysis tools, co-citation, keyword occurrence, co-authorship, and bibliometric coupling network, were utilized in VOSviewer to map out keywords, collaborations, and citations. The result from the analysis indicated that scholarly works around RDF were largely written in English (92.7%). Journal articles were the most frequently occurring document type, representing 68.5% of the records, followed by conference papers (24.9%). Out of a total of 1184 documents analyzed, the number of publications rose steadily from 26 in 2003 to 102 in 2021. Most publications on RDF were in the subject area of Environmental Science (648), Energy (483), and Engineering (441). Waste Management, Fuel, Waste Research and Management, and the Journal of Cleaner Productions were the sources that contained most of the publications on RDF research. The contributions (number of publications) in the RDF research were largely from the US (176), Italy (97), Japan (90), Germany (86), China (79), and the UK (74), among others. Collaborations were notable between the US, Europe, and the Asian regions (China, India, and Thailand). Conspicuously missing were research contributions from the African region, comparatively, thus emphasizing the need for contributions from such perspectives. The keyword analysis result further showed studies were within knowledge areas of conversion processes, applications, and management. Thermochemical conversion pathways were highly applied to RDF and thus combustion/co-combustion/incineration (717), gasification (224), and pyrolysis (115). Additionally, research on RDF applications was mostly in the cement industry (150) and electricity generation (55). The time incident analysis outlined recent interest and emerging trends in optimization of valorization processes, towards a circular economy and sustainability. Cross-cutting areas of environmental focus (emissions) were observed along the years analyzed. There is a rising focus on indicators for commercialization, environmental impacts, and optimum production from the analysis. This is useful especially for the emerging regions/territory of research contributions. These discussions would potentially maximize the co-benefits of energy generation and eco-environment sustainability via cost benefits deployments suggested for future research. Analyzing the RDF research trends, these findings are useful for the future endeavor of researchers and developers.

Analyzing the kinetics of waste plant biomass pyrolysis via thermogravimetry modeling and semi-statistical methods

This article presents a methodology for determining the kinetic parameters of biomass based on thermogravimetric analysis and the Coats-Redfern procedure with 27 model equations. Maize samples stored for approximately one year were used herein. The first sub-stage of pyrolysis was a first-order reaction with nuclei growth of n = 1, and the second sub-stage indicated a different kinetic order (1.5) of the reaction. The last sub-step showed good convergence with the first-order reaction and nuclei growth of n = 1.5. The activation energy reached up to 71.6 kJ/mol for tżhe selected parts of the stalk fraction, whereas it decreased to 6.5 kJ/mol for the others. A simplified method for approximating the composition of the biomass is also presented. In the composition of stalks, the fraction of hemicellulose was the highest, followed by that of cellulose, whereas in the composition of leaves and whole plant samples, an opposite trend was observed.

Effect of harvesting age of plant and pectinolytic selected-fungi in biodegumming ramie performance

Ramie is one of the long natural fiber has strong mechanical properties. To improve the quality of ramie fiber, this study developed a bio degumming method from superior isolates of pectinolytic fungi Rhizopus sp. and optimization of raw fiber based on harvesting time. The results of the pectinolytic fungi selection were used as a bio degumming bio starter under optimum conditions of pH and temperature. Also, fiber material harvested at 50-day and 60- day to obtain an increase in the physical quality. The bio degummed fiber was analysed to determine the tenacity and fineness, the functional groups contained, thermal analysis, moisture regain and content, material polymers, and degree of crystallinity. Based on the results, the finest ramie properties with 50-day harvested fiber are as follows: strength 24.54 ± 0, 02 g/tex, elongation 12.04 ± 2,90%, fineness 1.33 ± 0,17 tex, moisture regain 8.23 ± 0,18 %, and moisture content 8.96 ± 0,21 %. Ramie fibers at initial conditions and after bio degumming at 50 and 60-day harvested had the same pattern of thermal stability. The dyeability test showed that the degummed 60-day harvested fibers has the greatest dye fixing ability. The bio degumming process with this method can improve the quality and dyeability of the rami fiber which can be used for future applications.

Thermal Decomposition Kinetic Study of Non-Recyclable Paper and Plastic Waste by Thermogravimetric Analysis

The global net emissions of the Kyoto Protocol greenhouse gases (GHG), such as carbon dioxide (CO2), fluorinated gases, methane (CH4), and nitrous oxide (N2O), remain substantially high, despite concerted efforts to reduce them. Thermal treatment of solid waste contributes at least 2.8–4% of the GHG in part due to increased generation of municipal solid waste (MSW) and inefficient treatment processes, such as incineration and landfill. Thermal treatment processes, such as gasification and pyrolysis, are valuable ways to convert solid materials, such as wastes into syngas, liquids, and chars, for power generation, fuels, or for the bioremediation of soils. Subcoal™ is a commercial product based on paper and plastics from the source segregated waste that is not readily recyclable and that would otherwise potentially find its way in to landfills. This paper looks at the kinetic parameters associated with this product in pyrolysis, gasification, and combustion conditions for consideration as a fuel for power generation or as a reductant in the blast furnace ironmaking process. Thermogravimetric Analysis (TGA) in Nitrogen (N2), CO2, and in air, was used to measure and compare the reaction kinetics. The activation energy (Ea) and pre-exponential factor A were measured at different heating rates using non-isothermal Ozawa Flynn Wall and (OFW) and Kissinger-Akahira-Sonuse (KAS) model-free techniques. The TGA curves showed that the thermal degradation of Subcoal™ comprises three main processes: dehydration, devolatilization, and char and ash formation. In addition, the heating rate drifts the devolatilization temperature to a higher value. Likewise, the derivative thermogravimetry (DTG) results stated that Tm degradation increased as the heating rate increased. Substantial variance in Ea was noted between the four stages of thermal decomposition of Subcoal™ on both methods. The Ea for gasification reached 200.2 ± 33.6 kJ/mol by OFW and 179.0 ± 31.9 kJ/mol by KAS. Pyrolysis registered Ea values of 161.7 ± 24.7 kJ/mol by OFW and 142.6 ± 23.5 kJ/mol by KAS. Combustion returned the lowest Ea values for both OFW (76.74 ± 15.4 kJ/mol) and KAS (71.0 ± 4.4 kJ/mol). The low Ea values in combustion indicate shorter reaction time for Subcoal™ degradation compared to gasification and pyrolysis. Generally, TGA kinetics analysis using KAS and OFW methods show good consistency in evaluating Arrhenius constants.

Conventional and Alternative Sources of Thermal Energy in the Production of Cement—An Impact on CO2 Emission

The article evaluates the reduction of carbon dioxide emission due to the partial substitution of coal with alternative fuels in clinker manufacture. For this purpose, the calculations were performed for seventy waste-derived samples of alternative fuels with variable calorific value and variable share in the fuel mixture. Based on annual clinker production data of the Polish Cement Association and the laboratory analysis of fuels, it was estimated that the direct net CO2 emissions from fossil fuel combustion alone were 543 Mg of CO2 per hour. By contrast with the full substitution of coal with alternative fuels (including 30% of biomass), the emission ranged from 302 up to 438 Mg of CO2 per hour, depending on fuel properties. A reduction of 70% in the share of fossil fuels resulted in about a 23% decrease in net emissions. It was proved that the increased use of alternative fuels as an additive to the fuel mix is also of economic importance. It was determined that thanks to the combustion of 70% of alternative fuels of calorific value from 15 to 26 MJ/kg, the hourly financial profit gain due to avoided CO2 emission and saved 136 megatons of coal totaled an average of 9718 euros. The results confirmed that the co-incineration of waste in cement kilns can be an effective, long-term way to mitigate carbon emissions and to lower clinker production costs. This paper may constitute a starting point for future research activities and specific case studies in terms of reducing CO2 emissions.

The Prediction of Calorific Value of Carbonized Solid Fuel Produced from Refuse-Derived Fuel in the Low-Temperature Pyrolysis in CO2

The decrease in the calorific value of refuse-derived fuel (RDF) is an unintended outcome of the progress made toward more sustainable waste management. Plastics and paper separation and recycling leads to the overall decrease in waste’s calorific value, further limiting its applicability for thermal treatment. Pyrolysis has been proposed to densify energy in RDF and generate carbonized solid fuel (CSF). The challenge is that the feedstock composition of RDF is variable and site-specific. Therefore, the optimal pyrolysis conditions have to be established every time, depending on feedstock composition. In this research, we developed a model to predict the higher heating value (HHV) of the RDF composed of eight morphological refuse groups after low-temperature pyrolysis in CO₂ (300–500 °C and 60 min) into CSF. The model considers cardboard, fabric, kitchen waste, paper, plastic, rubber, PAP/AL/PE (paper/aluminum/polyethylene) composite packaging pack, and wood, pyrolysis temperature, and residence time. The determination coefficients (R²) and Akaike information criteria were used for selecting the best model among four mathematical functions: (I) linear, (II) second-order polynomial, (III) factorial regression, and (IV) quadratic regression. For each RDF waste component, among these four models, the one best fitted to the experimental data was chosen; then, these models were integrated into the general model that predicts the HHV of CSF from the blends of RDF. The general model was validated experimentally by the application to the RDF blends. The validation revealed that the model explains 70–75% CSF HHV data variability. The results show that the optimal pyrolysis conditions depend on the most abundant waste in the waste mixture. High-quality CSF can be obtained from wastes such as paper, carton, plastic, and rubber when processed at relatively low temperatures (300 °C), whereas wastes such as fabrics and wood require higher temperatures (500 °C). The developed model showed that it is possible to achieve the CSF with the highest HHV value by optimizing the pyrolysis of RDF with the process temperature, residence time, and feedstock blends pretreatment.