Vinyl-terminated butadiene acrylonitrile improves the toughness, processing window, and thermal stability of bismaleimide resin

Structural materials with excellent toughness, a wide processing window, outstanding mechanical performance, and high thermal stability are highly desired in engineering. This work reports a novel bismaleimide (BMI) resin system fabricated using bis[4-(4-maleimidephen-oxy)phenyl)]propane (BMPP), 1-(2-methyl-5-(2,5-dioxo-2H-pyrrol-1(5 H)-yl) phenyl)-1H-pyrrole-2,5-dione (BTM), and diallyl bisphenol A (DABPA) by a melt method. The behaviors of the BTM/BMPP/DABPA resin were modified by adding vinyl-terminated butadiene acrylonitrile (VTBN) in various amounts. The cured BTM/BMPP/DABPA/VTBN resin system exhibited all of the abovementioned desirable properties. Excellent performance was achieved by the post-cured BMI resin containing 6 phr of VTBN (VTBN-6). The glass transition temperature ( Tg) and the 5% weight loss temperature of VTBN-6 were 278°C and 408°C, respectively. Relative to VTBN-0 (BMI resin without VTBN), the impact strength of cured VTBN-6 (12.32 KJ/m2) improved by 45.6%, and the fracture toughness values, KIC and GIC, increased by 48.7% and 26%, respectively. Moreover, the prepolymer of VTBN-6 exhibited low viscosity over a wide temperature range (70–200°C) under dynamic conditions and for an extended time (70 min; 75% improvement over VTBN-0) in an isothermal test. These results confirm the wide processing window of VTBN-6. The high toughness of the VTBN-containing BMI resin was compatible with other excellent performances of the modified resin.

Preparation and characterization of a novel benzoxazines/bismaleimide/2,2′-diallylbisphenol A blend with multiphase structures

Novel benzoxazine (BOZ)/bismaleimide (BMI)/2,2′-diallylbisphenol A (BA), with a multiphase structure, was successfully prepared under the catalysis of methyl p-toluenesulfonate (PTSM) through reaction-induced phase separation. The curing reaction of BOZ with BMI and ring-opening polymerization of BOZ under the catalysis of PTSM were studied by Fourier transform-infrared spectroscopy and differential scanning calorimetry analyses, respectively. Mechanical measurements, thermogravimetric analysis, and microanalyses were conducted to assess the toughness and morphology of the composite. The reaction between BOZ and 4,4′-bismaleimidodiphenyl methane (BDM) occurs at a relatively high temperature. The ring-opening reaction of BOZ starts at a low temperature of 100°C because of the catalysis of PTSM. The BOZ/BDM/BA system with an appropriate amount of BOZ significantly improves the impact strength and flexural strength compared with those of the BA/BDM resin. The BOZ/BDM/BA system with PTSM also features high impact strength and flexural strength. Scanning electron microscopy images and energy-dispersive spectroscopy results show that BOZ-rich phase is dispersed in BDM-rich phase in the BOZ/BDM/BA system with PTSM. Thermogravimetric data show that the BOZ/BDM/BA blend with a multiphase structure exhibits superior thermal resistance to those of the BOZ/BDM/BA and BA/BDM resins. The formation mechanism of the ternary system under the catalysis of PTSM is elucidated with Gibbs free energy theory.