Novel self-promoted phthalonitrile monomer with siloxane segments: synthesis, curing kinetics, and thermal properties

In the study, we synthesize a novel auto-catalytic phthalonitrile monomer containing siloxane segments and secondary amino groups. The phthalonitrile monomer has good processability. And the new polymer shows a higher Tg.

Deep eutectic solvent for curing of phthalonitrile resin: Lower the curing temperature but improve the properties of thermosetting

Long curing duration and high curing temperature are commonly known to restrict the application of the phthalonitrile resin. In this study, a deep eutectic solvent (DES) containing ZnCl2 and urea has been developed to improve the curing process of the resorcinol-based phthalonitrile resin (DPPh) without sacrificing the useful properties of the resin. For the molar ratio of ZnCl2 and urea as 1:1 (ZnCl2-urea (1–1)), the initial curing temperature and apparent activation energy of the system were recorded as 179.5°C and 90.1 kJ/mol, respectively, indicating a reduction of 31.2% and 39.0% as compared to the pristine ZnCl2 system. More importantly, with curing time of 6 h and post-curing temperature of 300°C, the temperature at 5% weight loss as well as glass transition temperature of the resin with DES as the curing agent were 523.1°C and 370.2°C, respectively, demonstrating a significant improvement as compared to the resin cured with ZnCl2. In addition, the satisfactory long-term oxidation stability of the resin could also be obtained by employing the new curing agent. The findings from this study open a functional pathway for facile preparation of the high-performance curing agent for the phthalonitrile resin.

Thermal and oxidative behavior of a tetraphenylsilane-containing phthalonitrile polymer

Phthalonitrile polymers have potential for high-temperature applications in polymer matrix composites as electronic encapsulation compounds. To investigate the effect of inclusion of an organosilicon moiety, a tetraphenylsilane-containing phthalonitrile monomer was synthesized in high yields. The monomer possessed a high melting point of 222–223°C, while no hydrolytic sensitivity was observed. Cured polymers exhibited glass transitions in the range of 290–325°C and coefficients of thermal expansion of 73–77 µm/(m °C). In thermogravimetric analysis (TGA), 5 wt% loss was observed at 482–497°C and 519–526°C, under air and nitrogen, respectively. Infrared (IR)-TGA of evolved gases revealed multiple degradations in both nitrogen and air. The material possessed good thermo-oxidative stability (TOS) when aged in air at 250°C. After aging for 5000 h, oxidative degradation was characterized using Fourier transform IR microscopy, energy dispersive spectroscopy, optical microscopy, and Knoop hardness testing. Four zones were identified in aged samples. The cleavage of Si-phenyl bonds and the formation of Si–O phases and carbonyl groups were observed.

Synthesis and properties of a novel high-temperature vinylpyridine-based phthalonitrile polymer

A novel vinylpyridine-based phthalonitrile monomer, 2,6-bis[3-(3,4-dicyanophenoxy)styryl]pyridine (BDSP), was resoundingly produced by a nucleophilic substitution reaction of 2,6-bis(3-hydroxystyryl)pyridine with 4-nitrophthalonitrile in the presence of potassium carbonate. The chemical structure of the synthesized BDSP was confirmed by proton (1H) and carbon (12C) nuclear magnetic resonance (NMR) as well as Fourier transform infrared (FTIR) analysis. The curing behavior of BDSP was investigated by FTIR and differential scanning calorimetry (DSC) analyses. The resin showed a low complex viscosity in the wide processing window between the monomer melting temperature and the curing temperature of the polymer, as discovered by rheological analysis. In addition, the properties of the polymer were studied by thermal gravimetric analysis (TGA) and dynamic mechanical analysis (DMA). Based on the test results, the BDSP polymer demonstrated superior processing performance, excellent thermal stability, outstanding mechanical properties, and low water uptake, and these advanced performance characteristics are critical to many fields.