A study on development of silicone rubber with conductive carbon, polyaniline, MWCNT composite for EMI shielding

The multiwall carbon nanotubes (MWCNTs) were grown by CVD method and using Ni impregnated zeolite as a substrate. The prepared MWCNT diameter varied from 10 to 60 nm and length in few microns. The silicone rubber (SR) was mixed well with conductive carbon, Polyaniline (PANI) and MWCNTs in two roll mill. The prepared silicone rubber materials were fabricated in the form of sheets with dimensions of 200 mm × 200 mm × 2 mm by using compression molding technique. The prepared sheets were subjected for EMI shielding efficiency measurements at low frequency (< 1.5 GHz) and high frequency range from 1 GHz to 18 GHz. At high frequency the shielding effectiveness of the Conducting Silicone Rubber and Conductive silicone rubber with MWCNT was found to be 24 dB and 48 dB. The volume resistivity measurements were also carried for all the prepared silicone rubber sheets, the results reveals that SR + MWCNT, CSR + MWCNT composites shows volume resistivity 4032 and 20.7 Ω.cm respectively. This confirms the conductivity of CSR + MWCNT is enough to exhibit good Shielding Effectiveness.

Synthesis and microwave absorption studies on 2D graphitic carbon nitride loaded polyaniline/polyvinyl alcohol nanocomposites

A light weight electromagnetic interference (EMI) shielding and microwave absorbing composite films has been developed by loading varying weight content of graphitic carbon nitride (g-C3N4) nanosheets and polyaniline (PANI) into polyvinyl alcohol (PVA) matrix. The prepared PVA/PANI/g-C3N4 (1%, 3%, 5%) composites has been subjected to FTIR, X-Ray powder diffraction, SEM, Thermal studies, Dielectric studies and electromagnetic shielding effectiveness (EMI SE) analysis. The PVA/PANI/g-C3N4 (1%, 3%, 5%) composites was discovered to have improved electrical conductivity, dielectric loss, and dielectric constant. It is observed from the SEM images that the sheet layers of g-C3N4 are wrapped by the polymer matrix and the morphology to PVA/PANI composite in the g-C3N4 indicates homogeneous blending of PVA/PANI without any phase separation and has porous in it. The PANI/g-C3N4 fractured surfaces present are smooth but irregular in appearance indicating good compatibility between the PVA and PANI matrices. The dielectric properties was found to increase on increasing the concentration of the g-C3N4 nanofiller and reached a maximum of 9.8 × 106 at 1 MHz for 3% g-C3N4 in PVA/PANI. The incorporation of g-C3N4 into PVA/PANI enhanced the conductivity and the 5% g-C3N4 loaded composite film exhibited a conductivity value of 0.043 S/cm at 1 MHz. The PVA/PANI/g-C3N4 (1%, 3%, 5%) composites exhibited potential EMI SE values ranging from 24 to 35 dB at 8.6 GHz and from 42 to 63 dB at 12.4 GHz, for instance the PVA/PANI/g-C3N4 5% composite showed highest value of 63 dB at 12.4 GHz. The PVA/PANI/g-C3N4 5% exhibits the maximum highest reflection loss 8 GHz–12 GHz in which the higher absorption of −36 dB is observed at 10.3 GHz of the X-band region.

Electromagnetic interference shielding effectiveness of polypyrrole-silver nanocomposite films on silane-modified flexible sheet

The conventional electromagnetic interference (EMI) shielding materials are being gradually replaced by a new generation of supported conducting polymer composites (CPC) films due to their many advantages. This work presents a contribution on the effects of silane surface–modified flexible polypyrrole-silver nanocomposite films on the electromagnetic interference shielding effectiveness (EMI-SE). Thus, the UV-polymerization was used to in-situ deposit the PPy-Ag on the biaxial oriented polyethylene terephthalate (BOPET) flexible substrates whose surfaces were treated by 3-aminopropyltrimethoxysilane (APTMS). X-ray Photoelectron Spectroscopy (XPS) analyzes confirmed the APTMS grafting procedure. Structural, morphological, thermal, and electrical characteristics of the prepared films were correlated to the effect of substrate surface treatment. Thereafter, EMI-SE measurements of the elaborated films were carried out as per ASTM D4935 standard for a wide frequency band extending from 50 MHz to 18 GHz. The obtained results confirmed that the APTMS-treated BOPET film exhibit higher EMI shielding performance and better electrical characteristics compared to the untreated film. In fact, a 32% enhancement of EMI-SE was noted for the treated films compared to the untreated ones. Overall, these results put forward the role played by the surface treatment in strengthening the position of flexible PPy-Ag supported films as high-performance materials in electronic devices and electromagnetic interference shielding applications.

Mechanical properties of carbon nanotubes/epoxy nanocomposites: Pre-curing, curing temperature, and cooling rate

The effects of composite fabrication, such as pre-curing, curing temperature, and cooling rate, were studied. In this work, the pre-curing was defined as heat treatment of Multi-Walled Carbon Nanotubes (MWNCTs) with Diglycidyl Ether of Bisphenol A (DGEBA) epoxy resin. Acid purified MWCNTs were characterized by Raman spectroscopy and Fourier Transform Infrared Spectroscopy (FTIR). The pre-curing facilitated bonding between MWCNTs and epoxy via the oxirane ring of DGEBA, which accelerated the curing process of epoxy and increased mechanical properties. The elevated curing temperature on the pre-cured sample further improved the composite’s mechanical properties by increasing interfacial bonding due to cross-linking. The rapid cooling using liquid nitrogen during pre-curing treatment prevented re-agglomeration of MWCNTs, showing smaller agglomerates and improving the mechanical properties. Agglomeration was characterized by scanning electron microscopy, while the bonding between MWCNTs and epoxy was examined by the length of fibre pull-out on the fracture surface. Tensile testing was deployed for mechanical properties characterization. The degree of cure was determined by FTIR and Differential Thermal Analysis (DTA).

Enhancement of Electromagnetic Interference Shielding Performance and Wear Resistance of the UHMWPE/PP Blend by Constructing a Segregated Hybrid Conductive Carbon Black-Polymer Network

The low-percolation-threshold conductive networking structure is indispensable for the high performance and functionalization of conductive polymer composites (CPCs). In this work, conductive carbon black (CCB)-reinforced ultrahigh-molecular-weight polyethylene (UHMWPE)/polypropylene (PP) blend with tunable electrical conductivity and good mechanical properties was prepared using a high-speed mechanical mixing method and a compression-molded process. An interconnecting segregated hybrid CCB-polymer network is formed in electrically conductive UHMWPE/PP/CCB (UPC) composites. The UPC composites possess a dense conductive pathway at a low percolation threshold of 0.48 phr. The composite with 3 phr CCB gives an electrical conductivity value of 1.67 × 10^-3 S/cm, 12 orders of magnitude higher than that of the polymeric matrix, suggesting that CCB improves both the electrical conductivity and electromagnetic interference shielding effectiveness (EMI SE) of the composite at the loading fraction over its percolation threshold. The composite with 15 phr CCB presents an absorption-dominated electromagnetic interference shielding effectiveness (EMI SE) as high as 27.29 dB at the X-band. The composite also presents higher tribological properties, mechanical properties, and thermal stability compared to the UP blend. This effort provides a simple and effective way for the mass fabrication of CPC materials with excellent performance.