Analysis of plastic deformation in cortical bone after insertion of coated and non-coated self-tapping orthopaedic screws

Interfacial sliding properties of bone screw materials and their effect on screw fixation strength

BACKGROUND

This study examined the effect of interfacial sliding and test material properties on the fixation strength and insertional properties of self-tapping bone screws. Various substitute materials (polyacetal [POM], poly(methyl methacrylate) [PMMA] and E-glass-filled Epoxy [Sawbones®]) for human bone were evaluated, and the results were compared with the findings for cadaver bone.


METHODS

Initial coefficient of friction (CoF) of the screw material stainless steel AISI316 was tested using a pin-on-disk apparatus, and the screws were exposed to pullout tests after insertion torque tests. The effect of a smooth diamond-like carbon (DLC) coating was studied by applying the coating on both CoF test balls and bone screws.


RESULTS

Mechanical properties of test blocks strongly correlated to both pullout strength and insertion torque of the screws: for noncoated 2.7-mm screws, tensile strength correlated to pullout strength and insertion torque, with Pearson correlation coefficients r=0.977 and r=0.738, respectively. In contrast, CoF correlated strongly to screw insertion torque but not to pullout strength in bone substitute materials (for noncoated 2.7-mm screws, r=0.652 and r=0.248, respectively). There were no significant differences in CoF using noncoated and DLC-coated screw materials against bone substitutes.


CONCLUSIONS

Proper materials for in vitro testing help in evaluating the biomechanics of the implants in advance. However, choosing the material needs attention, as their ability to model human bone depends on test type.

Enhanced bone screw fixation with biodegradable bone cement in osteoporotic bone model

PURPOSE

The purpose of this study was to study the potential of novel biodegradable PCL bone cement to improve bone screw fixation strength in osteoporotic bone.

METHODS

The biomechanical properties of bone cement (ε-polycaprolactone, PCL) and fixation strength were studied using biomechanical tests and bone screws fixed in an osteoporotic bone model. Removal torques and pullout strengths were assessed for cortical, self-tapping, and cancellous screws inserted in the osteoporotic bone model (polyurethane foam blocks with polycarbonate plate) with and without PCL bone cement. Open cell and cellular rigid foam blocks with a density of 0.12 g/cm3 were used in this model.

RESULTS

Removal torques were significantly (more than six-fold) improved with bone cement for cancellous screws. Furthermore, the bone cement improved pullout strengths three to 12 times over depending on the screw and model material.

CONCLUSIONS

Biodegradable bone cement turned out to be a very potential material to stabilize screw fixation in osteoporotic bone. The results warrant further research before safe clinical use, especially to clarify clinically relevant factors using real osteoporotic bone under human body conditions and dynamic fatigue testing for long-term performance.