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Sciancalepore C, Togliatti E, Marozzi M, Rizzi FMA, Pugliese D, Cavazza A, Pitirollo O, Grimaldi M, Milanese D. Flexible PBAT-Based Composite Filaments for Tunable FDM 3D Printing. ACS APPLIED BIO MATERIALS 2022; 5:3219-3229. [PMID: 35729847 PMCID: PMC9297287 DOI: 10.1021/acsabm.2c00203] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Abstract
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Biobased composites
with peculiar properties offer an attractive
route for producing environmentally friendly materials. The reinforcement
for poly(butylene adipate-co-terephthalate) (PBAT),
based on zein-titanium dioxide (TiO2) complex (ZTC) microparticles,
is presented and used to produce composite filaments, successfully
3-dimensionally (3D) printed by fused deposition modeling (FDM). The
outcome of ZTC addition, ranging from 5 to 40 wt %, on the thermo-mechanical
properties of composite materials was analyzed. Results reveal that
storage modulus increased with increasing the ZTC content, leading
to a slight increase in the glass transition temperature. The creep
compliance varies with the ZTC concentration, denoting a better resistance
to deformation under constant stress conditions for composites with
higher complex content. Scanning electron microscopy was used to assess
the quality of interphase adhesion between PBAT and ZTC, showing good
dispersion and distribution of complex microparticles in the polymer
matrix. Infrared spectroscopy confirmed the formation of a valid interface
due to the formation of hydrogen bonds between filler and polymer
matrix. Preliminary tests on the biocompatibility of these materials
were also performed, showing no cytotoxic effects on cell viability.
Finally, the 3D printability of biobased composites was demonstrated
by realizing complex structures with a commercial FDM printer.
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Affiliation(s)
- Corrado Sciancalepore
- Dipartimento di Ingegneria e Architettura, Università di Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italia.,INSTM, Consorzio Interuniversitario Nazionale per la Scienza e la Tecnologia dei Materiali, Via G. Giusti 9, 50121 Firenze, Italia
| | - Elena Togliatti
- Dipartimento di Ingegneria e Architettura, Università di Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italia.,INSTM, Consorzio Interuniversitario Nazionale per la Scienza e la Tecnologia dei Materiali, Via G. Giusti 9, 50121 Firenze, Italia
| | - Marina Marozzi
- Dipartimento di Medicina e Chirurgia, Università di Parma, Via Volturno 39/E, 43126 Parma, Italia
| | | | - Diego Pugliese
- Dipartimento di Scienza Applicata e Tecnologia, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italia.,INSTM, Consorzio Interuniversitario Nazionale per la Scienza e la Tecnologia dei Materiali, Via G. Giusti 9, 50121 Firenze, Italia
| | - Antonella Cavazza
- Dipartimento di Scienze Chimiche, della Vita e della Sostenibilità Ambientale, Università di Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italia
| | - Olimpia Pitirollo
- Dipartimento di Scienze Chimiche, della Vita e della Sostenibilità Ambientale, Università di Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italia
| | - Maria Grimaldi
- Dipartimento di Scienze Chimiche, della Vita e della Sostenibilità Ambientale, Università di Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italia
| | - Daniel Milanese
- Dipartimento di Ingegneria e Architettura, Università di Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italia.,INSTM, Consorzio Interuniversitario Nazionale per la Scienza e la Tecnologia dei Materiali, Via G. Giusti 9, 50121 Firenze, Italia
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Luenam S, Koonalinthip P, Kosiyatrakul A. A biomechanical comparison of different tying techniques of a double-stranded looped suture. J Orthop Surg (Hong Kong) 2020; 27:2309499019888307. [PMID: 31793841 DOI: 10.1177/2309499019888307] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
PURPOSE This study aims to assess the biomechanical performance of different tying techniques of a double-stranded looped suture (DSLS). METHODS Loop and knot security of DSLS tying techniques (nice knot (NK), modified nice knot (MNK), double-twist knot (DTK), and double-barrel knot (DBK)) were compared. The square knot of DSLS (SKD) and the square knot of single-stranded suture (SKS) had been used as references. Twenty-four loops of each configuration were created using No. 2 Fiberwire (Arthrex, Naples, Florida, USA) and tested with a material testing machine. Samples were loaded with 10 N preloads for loop security assessment. Knot security was subsequently evaluated. Twelve loops of each knot were loaded to failure. The rest were subjected to cyclic load testing and the elongation at the 50th and 1000th cycles were measured. Knot bulkiness was determined by measuring knot height before testing. Data were compared with analysis of variance and post hoc tests. Statistical significance was p < 0.05. RESULTS All knots showed no statistically significant difference in displacement with preload. The load-to-failure was highest in NK, followed by MNK, DTK, DBK, SKD, and SKS. The cyclic loading test at the 50th cycle and the 1000th cycle demonstrated that NK has significantly less displacement than the others except MNK. DTK provided a minimal average knot height followed by NK, SKS, DBK, MNK, and SKD. CONCLUSION The different tying techniques in DSLS provided the similar loop security but different knot security and knot bulkiness. NK and MNK are biomechanically superior to the other knots, whereas DTK is the least bulky. The findings in the present study may help set the guide for the surgeons to select the tying technique of DSLS to best suit their requirement.
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Affiliation(s)
- Suriya Luenam
- Department of Orthopaedics, Phramongkutklao Hospital and College of Medicine, Bangkok, Thailand
| | - Poonsak Koonalinthip
- Department of Orthopaedics, Phramongkutklao Hospital and College of Medicine, Bangkok, Thailand
| | - Arkaphat Kosiyatrakul
- Department of Orthopaedics, Phramongkutklao Hospital and College of Medicine, Bangkok, Thailand
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Chang MK, Wong YR, Tay SC. Biomechanical comparison of the Lim/Tsai tendon repair with a modified method using a single looped suture. J Hand Surg Eur Vol 2017; 42:915-919. [PMID: 28784013 DOI: 10.1177/1753193417723273] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 02/03/2023]
Abstract
The Lim/Tsai tendon repair technique has been modified clinically to achieve a 6-strand repair using a single looped suture with one extratendinous knot. We compared biomechanical performance of the original and modified methods using 20 porcine flexor digitorum profundus tendons. The ultimate tensile strength, load to 2 mm gap force, mode of failure, and time taken to repair each tendon were recorded during a single cycle loading test in 10 tendons with each repair method. We found that despite having the same number of core strands, the single looped suture modified Lim/Tsai technique possessed significantly greater ultimate tensile strength and load to 2 mm gap force. Also, less repair time was required. We conclude that the modified 6-strand repair using a single looped suture has better mechanical performance than the original method. The difference likely was due to the changes in locations of the knots and subsequent load distribution during tendon loading.
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Affiliation(s)
| | - Yoke Rung Wong
- 2 Biomechanics Laboratory, Singapore General Hospital, Singapore
| | - Shian Chao Tay
- 1 Duke-NUS Medical School, Singapore.,2 Biomechanics Laboratory, Singapore General Hospital, Singapore.,3 Department of Hand Surgery, Singapore General Hospital, Singapore
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Zhou X, Li XR, Qing J, Jia XF, Chen J. Outcomes of the six-strand M-Tang repair for zone 2 primary flexor tendon repair in 54 fingers. J Hand Surg Eur Vol 2017; 42:462-468. [PMID: 28196433 DOI: 10.1177/1753193417691390] [Citation(s) in RCA: 45] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 02/03/2023]
Abstract
UNLABELLED We repaired complete divisions of flexor tendons in zone 2 in 54 fingers using a six-strand core M-Tang repair method. Partial active digital motion started with early passive digital motion carried out first in the first 3-4 weeks after surgery and full range of active motion in later weeks. The patients were followed for 4-27 months. According to Strickland criteria or Tang criteria, 24 (83%) had excellent or good, four fair and one poor results in 28 fingers with follow-up of more than one year. In the other 25 fingers which were followed for less than 12 months, 19 (76%) had excellent and good, four fair and two poor results. There were no repair ruptures. We analysed outcomes against ages, gender, pulley integrity, accompanied injuries and follow-up times. The patients younger than 37 years old, male patients and with their A2 pulley(s) vented there were significantly better outcomes. The patients with longer than one year follow-up had significantly smaller extension deficits than those with less than one year follow-up. LEVEL OF EVIDENCE IV.
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Affiliation(s)
- X Zhou
- 1 Department of Hand Surgery, People's Hospital of Jiangyin, Wuxi, Jiangsu, China
| | - X R Li
- 1 Department of Hand Surgery, People's Hospital of Jiangyin, Wuxi, Jiangsu, China
| | - J Qing
- 1 Department of Hand Surgery, People's Hospital of Jiangyin, Wuxi, Jiangsu, China
| | - X F Jia
- 1 Department of Hand Surgery, People's Hospital of Jiangyin, Wuxi, Jiangsu, China
| | - J Chen
- 2 Jiangsu Medical Research Centre, Nantong, Jiangsu, China
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Hay RAS, Wong YR, Loke AM, Tay SC. Biomechanical investigation of uneven load bearing in six-strand Lim-Tsai flexor tendon repair using FiberLoop ®. J Hand Surg Eur Vol 2017; 42:457-461. [PMID: 28488452 DOI: 10.1177/1753193416681967] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 02/03/2023]
Abstract
We hypothesized that, in providing biomechanical strength, at least one of the two middle strands in a modified six-strand Lim-Tsai flexor tendon repair could be divided without obvious reduction in repair strength owing to uneven load bearing. A total of 40 porcine flexor digitorum profundus tendons were repaired using the six-strand Lim-Tsai technique with a 4-0 FiberLoop® suture and then divided into four equal groups. (no cut, one middle strand cut, both middle strand cut, one side strand cut). The biomechanical performance of repaired tendons was tested and found to vary according to the location of the cuts.
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Affiliation(s)
- R A S Hay
- 1 Department of Hand Surgery, Singapore General Hospital, Singapore
| | - Y R Wong
- 2 Biomechanics Laboratory, Singapore General Hospital, Singapore
| | - A M Loke
- 2 Biomechanics Laboratory, Singapore General Hospital, Singapore
| | - S C Tay
- 1 Department of Hand Surgery, Singapore General Hospital, Singapore.,2 Biomechanics Laboratory, Singapore General Hospital, Singapore.,3 Duke-NUS Medical School, Singapore
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Kozono N, Okada T, Takeuchi N, Shimoto T, Higaki H, Nakashima Y. Effect of the Optimal Asymmetry on the Strength of Six-Strand Tendon Repair: An Ex Vivo Biomechanical Study. J Hand Surg Am 2017; 42:250-256. [PMID: 28242243 DOI: 10.1016/j.jhsa.2017.01.015] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 06/21/2016] [Revised: 01/12/2017] [Accepted: 01/16/2017] [Indexed: 02/02/2023]
Abstract
PURPOSE To evaluate the mechanical properties of a 6-strand core suture repair with asymmetric purchase in the 2 tendon ends, in comparison with a repair with symmetric suture purchases. METHODS Under cyclic loading of the tendons, we recorded the fatigue strength (Forces × Cycles) of a 6-strand flexor tendon repair with different symmetry in the lengths of suture purchase in 60 porcine tendons. The symmetric repair was made with 3 groups of parallel Kessler repairs of equal suture purchase (10 mm from the cut end) in the 2 tendon stumps. The asymmetric core suture repairs were then made with a Kessler repair of equal suture purchase (10 mm from the cut end) in the 2 tendon stumps, and shifting 2 other Kessler repairs by 1, 2, 3, 4, or 5 mm, respectively, along the longitudinal axis of the tendon in relation to the first (symmetric) Kessler repair. RESULTS The core repairs with 2 mm or more asymmetry in suture purchases in 2 tendon ends showed significantly greater fatigue strength compared with those with symmetric suture placement. The core repairs with 3 mm or more asymmetry in suture purchases in 2 tendon ends showed significantly smaller gaps compared with those with symmetric suture placement. CONCLUSIONS The core repairs with 3 mm or more asymmetry in suture purchases in 2 tendon ends generated increased fatigue strength and reduced gap sizes compared with those with symmetric suture placement in an ex vivo porcine model. CLINICAL RELEVANCE An asymmetric core suture repair with 3 mm or more difference in purchase length may allow for earlier rehabilitation and reduce the risk of postoperative complications.
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Affiliation(s)
- Naoya Kozono
- Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, Fukuoka, Japan
| | - Takamitsu Okada
- Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, Fukuoka, Japan.
| | - Naohide Takeuchi
- Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, Fukuoka, Japan
| | - Takeshi Shimoto
- Department of Information and System Engineering, Faculty of Information Engineering, Fukuoka Institute of Technology, Fukuoka, Japan
| | - Hidehiko Higaki
- Department of Biorobotics, Faculty of Engineering, Kyushu Sangyo University, Fukuoka, Japan
| | - Yasuharu Nakashima
- Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, Fukuoka, Japan
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Agrawal AK, Mat Jais IS, Chew EM, Yam AKT, Tay SC. Biomechanical investigation of 'figure of 8' flexor tendon repair techniques. J Hand Surg Eur Vol 2016; 41:815-21. [PMID: 26936747 DOI: 10.1177/1753193416632640] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 05/26/2015] [Accepted: 12/25/2015] [Indexed: 02/03/2023]
Abstract
This biomechanical study compared the original Al-Qattan repair with other modifications postulated to reduce bulk and friction, thereby potentially improving outcome. A total of 32 cadaveric digits with intact flexor apparatus were used. In each digit, the flexor digitorum profundus and flexor digitorum superficialis tendons were cut cleanly in Zone 2. We tested Al-Qattan's technique along with three modifications using stronger suture material and varying the number of strands across the repair site. Of the four repair techniques, the modified Al-Qattan's technique using two 'figure of 8' 4-0 Fiberwire core sutures (Group 4) had the best balance of ultimate tensile strength (50.9 N), 2 mm gapping force (38 N) and friction. The modified technique provided a stronger repair for early active mobilization and has less friction than the originally described repair.
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Affiliation(s)
- A K Agrawal
- Department of Hand Surgery, Singapore General Hospital, Singapore
| | - I S Mat Jais
- Biomechanics Laboratory, Singapore General Hospital, Singapore
| | - E M Chew
- Department of Hand Surgery, Singapore General Hospital, Singapore
| | - A K T Yam
- Department of Hand Surgery, Singapore General Hospital, Singapore
| | - S C Tay
- Department of Hand Surgery, Singapore General Hospital, Singapore Biomechanics Laboratory, Singapore General Hospital, Singapore
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