Study on the CO Oxidation over Ceria-Based Nanocatalysts

Catalysts Prepared from Atomically Dispersed Ce(III) on MgO Rival Bulk Ceria for CO Oxidation

Atomically dispersed cerium catalysts on an inert, crystalline MgO powder support were prepared by using both Ce(III) and Ce(IV) precursors. The materials were used as catalysts for CO oxidation in a once-through flow reactor and characterized by atomic-resolution scanning transmission electron microscopy, X-ray absorption near-edge structure spectroscopy, X-ray photoelectron spectroscopy, and temperature-programmed reduction, among other techniques, before and after catalysis. The most active catalysts, formed from the precursor incorporating Ce(III), displayed performance similar to that reported for bulk ceria under comparable conditions. The catalyst provided stable time-on-stream performance for as long as it was kept on-stream, 2 days, increasing slightly in activity as the atomically dispersed cerium ions were transformed into ceria nanodomains represented as CeOx and having increased reducibility on the MgO support. The results suggest how highly dispersed supported ceria catalysts with low cerium loadings can be prepared and may pave the way for improved efficiencies of cerium utilization in oxidation catalysis.

Tuning the C1 /C2 Selectivity of Electrochemical CO2 Reduction on Cu-CeO2 Nanorods by Oxidation State Control

Ceria (CeO₂ ) is one of the most extensively used rare earth oxides. Recently, it has been used as a support material for metal catalysts for electrochemical energy conversion. However, to date, the nature of metal/CeO₂ interfaces and their impact on electrochemical processes remains unclear. Here, a Cu-CeO₂ nanorod electrochemical CO₂ reduction catalyst is presented. Using operando analysis and computational techniques, it is found that, on the application of a reductive electrochemical potential, Cu undergoes an abrupt change in solubility in the ceria matrix converting from less stable randomly dissolved single atomic Cu²⁺ ions to (Cu⁰ ,Cu¹⁺ ) nanoclusters. Unlike single atomic Cu, which produces C₁ products as the main product during electrochemical CO₂ reduction, the coexistence of (Cu⁰ ,Cu¹⁺ ) clusters lowers the energy barrier for C-C coupling and enables the selective production of C₂₊ hydrocarbons. As a result, the coexistence of (Cu⁰ ,Cu¹⁺ ) in the clusters at the Cu-ceria interface results in a C₂₊ partial current density/unit Cu weight 27 times that of a corresponding Cu-carbon catalyst under the same conditions.

Cerium-Copper Oxides Synthesized in a Multi-Inlet Vortex Reactor as Effective Nanocatalysts for CO and Ethene Oxidation Reactions

In this study, a set of CuCeOx catalysts was prepared via the coprecipitation method using a Multi-Inlet Vortex Reactor: the Cu wt.% content is 5, 10, 20, 30 and 60. Moreover, pure CeO2 and CuO were synthesized for comparison purposes. The physico-chemical properties of this set of samples were investigated by complementary techniques, e.g., XRD, N2 physisorption at −196 °C, Scanning Electron Microscopy, XPS, FT-IR, Raman spectroscopy and H2-TPR. Then, the CuCeOx catalysts were tested for the CO and ethene oxidation reactions. As a whole, all the prepared samples presented good catalytic performances towards the CO oxidation reaction (1000 ppm CO, 10 vol.% O2/N2): the most promising catalyst was the 20%CuCeOx (complete CO conversion at 125 °C), which exhibited a long-term thermal stability. Similarly, the oxidative activity of the catalysts were evaluated using a gaseous mixture containing 500 ppm C2H4, 10 vol.% O2/N2. Accordingly, for the ethene oxidation reaction, the 20%CuCeOx catalyst evidenced the best catalytic properties. The elevated catalytic activity towards CO and ethene oxidation was mainly ascribed to synergistic interactions between CeO2 and CuO phases, as well as to the high amount of surface-chemisorbed oxygen species and structural defects.

Facet-Dependent Reactivity of Ceria Nanoparticles Exemplified by CeO2-Based Transition Metal Catalysts: A Critical Review

The rational design and fabrication of highly-active and cost-efficient catalytic materials constitutes the main research pillar in catalysis field. In this context, the fine-tuning of size and shape at the nanometer scale can exert an intense impact not only on the inherent reactivity of catalyst’s counterparts but also on their interfacial interactions; it can also opening up new horizons for the development of highly active and robust materials. The present critical review, focusing mainly on our recent advances on the topic, aims to highlight the pivotal role of shape engineering in catalysis, exemplified by noble metal-free, CeO2-based transition metal catalysts (TMs/CeO2). The underlying mechanism of facet-dependent reactivity is initially discussed. The main implications of ceria nanoparticles’ shape engineering (rods, cubes, and polyhedra) in catalysis are next discussed, on the ground of some of the most pertinent heterogeneous reactions, such as CO2 hydrogenation, CO oxidation, and N2O decomposition. It is clearly revealed that shape functionalization can remarkably affect the intrinsic features and in turn the reactivity of ceria nanoparticles. More importantly, by combining ceria nanoparticles (CeO2 NPs) of specific architecture with various transition metals (e.g., Cu, Fe, Co, and Ni) remarkably active multifunctional composites can be obtained due mainly to the synergistic metalceria interactions. From the practical point of view, novel catalyst formulations with similar or even superior reactivity to that of noble metals can be obtained by co-adjusting the shape and composition of mixed oxides, such as Cu/ceria nanorods for CO oxidation and Ni/ceria nanorods for CO2 hydrogenation. The conclusions derived could provide the design principles of earth-abundant metal oxide catalysts for various real-life environmental and energy applications.

Synergistic Effect of Simultaneous Doping of Ceria Nanorods with Cu and Cr on CO Oxidation and NO Reduction

Ceria particles play a key role in catalytic applications such as automotive three-way catalytic systems in which toxic CO and NO are oxidized and reduced to safe CO2 and N2 , respectively. In this work, we explore the incorporation of Cu and Cr metals as dopants in the crystal structure of ceria nanorods prepared by a single-step hydrothermal synthesis. XRD, Raman and XPS confirm the incorporation of Cu and Cr in the ceria crystal lattices, offering ceria nanorods with a higher concentration of oxygen vacancies. XPS also confirms the presence of Cr and Cu surface species. H2 -TPR and XPS analysis show that the simultaneous Cu and Cr co-doping results in a catalyst with a higher surface Cu concentration and a much-enhanced surface reducibility, in comparison with either undoped or singly doped (Cu or Cr) ceria nanorods. While single Cu doping enhances catalytic CO oxidation and Cr doping improves catalytic NO reduction, co-doping with both Cu and Cr enhances the benefits of both dopants in a synergistic manner employing roughly a quarter of dopant weight.

Toward Informed Design of Nanomaterials: A Mechanistic Analysis of Structure-Property-Function Relationships for Faceted Nanoscale Metal Oxides

Nanoscale metal oxides (NMOs) have found wide-scale applicability in a variety of environmental fields, particularly catalysis, gas sensing, and sorption. Facet engineering, or controlled exposure of a particular crystal plane, has been established as an advantageous approach to enabling enhanced functionality of NMOs. However, the underlying mechanisms that give rise to this improved performance are often not systematically examined, leading to an insufficient understanding of NMO facet reactivity. This critical review details the unique electronic and structural characteristics of commonly studied NMO facets and further correlates these characteristics to the principal mechanisms that govern performance in various catalytic, gas sensing, and contaminant removal applications. General trends of facet-dependent behavior are established for each of the NMO compositions, and selected case studies for extensions of facet-dependent behavior, such as mixed metals, mixed-metal oxides, and mixed facets, are discussed. Key conclusions about facet reactivity, confounding variables that tend to obfuscate them, and opportunities to deepen structure-property-function understanding are detailed to encourage rational, informed design of NMOs for the intended application.

Effect of the Preparation Method on the Physicochemical Properties and the CO Oxidation Performance of Nanostructured CeO2/TiO2 Oxides

Ceria-based mixed oxides have been widely studied in catalysis due to their unique surface and redox properties, with implications in numerous energy- and environmental-related applications. In this regard, the rational design of ceria-based composites by means of advanced synthetic routes has gained particular attention. In the present work, ceria–titania composites were synthesized by four different methods (precipitation, hydrothermal in one and two steps, Stöber) and their effect on the physicochemical characteristics and the CO oxidation performance was investigated. A thorough characterization study, including N2 adsorption-desorption, X-ray diffraction (XRD), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM/EDS), transmission electron microscopy (TEM) and H2 temperature-programmed reduction (H2-TPR) was performed. Ceria–titania samples prepared by the Stöber method, exhibited the optimum CO oxidation performance, followed by samples prepared by the hydrothermal method in one step, whereas the precipitation method led to almost inactive oxides. CeO2/TiO2 samples synthesized by the Stöber method display a rod-like morphology of ceria nanoparticles with a uniform distribution of TiO2, leading to enhanced reducibility and oxygen storage capacity (OSC). A linear relationship was disclosed among the catalytic performance of the samples prepared by different methods and the abundance of reducible oxygen species.

Recent Advances on the Rational Design of Non-Precious Metal Oxide Catalysts Exemplified by CuOx/CeO2 Binary System: Implications of Size, Shape and Electronic Effects on Intrinsic Reactivity and Metal-Support Interactions

Catalysis is an indispensable part of our society, massively involved in numerous energy and environmental applications. Although, noble metals (NMs)-based catalysts are routinely employed in catalysis, their limited resources and high cost hinder the widespread practical application. In this regard, the development of NMs-free metal oxides (MOs) with improved catalytic activity, selectivity and durability is currently one of the main research pillars in the area of heterogeneous catalysis. The present review, involving our recent efforts in the field, aims to provide the latest advances—mainly in the last 10 years—on the rational design of MOs, i.e., the general optimization framework followed to fine-tune non-precious metal oxide sites and their surrounding environment by means of appropriate synthetic and promotional/modification routes, exemplified by CuOx/CeO2 binary system. The fine-tuning of size, shape and electronic/chemical state (e.g., through advanced synthetic routes, special pretreatment protocols, alkali promotion, chemical/structural modification by reduced graphene oxide (rGO)) can exert a profound influence not only to the reactivity of metal sites in its own right, but also to metal-support interfacial activity, offering highly active and stable materials for real-life energy and environmental applications. The main implications of size-, shape- and electronic/chemical-adjustment on the catalytic performance of CuOx/CeO2 binary system during some of the most relevant applications in heterogeneous catalysis, such as CO oxidation, N2O decomposition, preferential oxidation of CO (CO-PROX), water gas shift reaction (WGSR), and CO2 hydrogenation to value-added products, are thoroughly discussed. It is clearly revealed that the rational design and tailoring of NMs-free metal oxides can lead to extremely active composites, with comparable or even superior reactivity than that of NMs-based catalysts. The obtained conclusions could provide rationales and design principles towards the development of cost-effective, highly active NMs-free MOs, paving also the way for the decrease of noble metals content in NMs-based catalysts.

The Effect of CeO2 Preparation Method on the Carbon Pathways in the Dry Reforming of Methane on Ni/CeO2 Studied by Transient Techniques

The present work discusses the effect of CeO2 synthesis method (thermal decomposition (TD), precipitation (PT), hydrothermal (HT), and sol-gel (SG)) on the carbon pathways of dry reforming of methane with carbon dioxide (DRM) applied at 750 °C over 5 wt% Ni/CeO2. In particular, specific transient and isotopic experiments (use of 13CO, 13CO2, and 18O2) were designed and conducted in an attempt at providing insights about the effect of support’s preparation method on the concentration (mg gcat−1), reactivity towards oxygen, and transient evolution rates (μmol gcat−1 s−1) of the inactive carbon formed under (i) CH4/He (methane decomposition), (ii) CO/He (reverse Boudouard reaction), and (iii) the copresence of the two (CH4/CO/He, use of 13CO). Moreover, important information regarding the relative contribution of CH4 and CO2 activation routes towards carbon formation under DRM reaction conditions was derived by using isotopically labelled 13CO2 in the feed gas stream. Of interest was also the amount, and the transient rate, of carbon removal via the participation of support’s labile active oxygen species.

Facet-Dependent Reactivity of Fe2O3/CeO2 Nanocomposites: Effect of Ceria Morphology on CO Oxidation

Ceria has been widely studied either as catalyst itself or support of various active phases in many catalytic reactions, due to its unique redox and surface properties in conjunction to its lower cost, compared to noble metal-based catalytic systems. The rational design of catalytic materials, through appropriate tailoring of the particles’ shape and size, in order to acquire highly efficient nanocatalysts, is of major significance. Iron is considered to be one of the cheapest transition metals while its interaction with ceria support and their shape-dependent catalytic activity has not been fully investigated. In this work, we report on ceria nanostructures morphological effects (cubes, polyhedra, rods) on the textural, structural, surface, redox properties and, consequently, on the CO oxidation performance of the iron-ceria mixed oxides (Fe2O3/CeO2). A full characterization study involving N2 adsorption at –196 °C, X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS), temperature programmed reduction (TPR), and X-ray photoelectron spectroscopy (XPS) was performed. The results clearly revealed the key role of support morphology on the physicochemical properties and the catalytic behavior of the iron-ceria binary system, with the rod-shaped sample exhibiting the highest catalytic performance, both in terms of conversion and specific activity, due to its improved reducibility and oxygen mobility, along with its abundance in Fe2+ species.

In situ Raman analyses of the soot oxidation reaction over nanostructured ceria-based catalysts

To reduce the emissions of internal combustion engines, ceria-based catalysts have been widely investigated as possible alternatives to the more expensive noble metals. In the present work, a set of four different ceria-based materials was prepared via hydrothermal synthesis, studying the effect of Cu and Mn as dopants both in binary and ternary oxides. In situ Raman analyses were carried out to monitor the behaviour of defect sites throughout thermal cycles and during the soot oxidation reaction. Despite ceria doped with 5% of Cu featured the highest specific surface area, reducibility and amount of intrinsic and extrinsic defects, a poor soot oxidation activity was observed through the standard activity tests. This result was confirmed by the calculation of soot conversion curves obtained through a newly proposed procedure, starting from the Raman spectra collected during the in situ tests. Moreover, Raman analyses highlighted that new defectiveness was produced on the Cu-doped catalyst at high temperature, especially after soot conversion, while a slight increase of the defect band and a total reversibility were observed in case of the ternary oxide and pure/Mn-doped ceria, respectively. The major increment was related to the extrinsic defects component; tests carried out in different atmospheres suggested the assignment of this feature to vacancy-free sites containing oxidized doping cations. Its increase at the end of the tests can be an evidence of peroxides and superoxides deactivation on catalysts presenting excessive oxygen vacancy concentrations. Instead, ceria doped with 5% of Mn exhibited the best soot oxidation activity, thanks to an intermediate density of oxygen vacancies and to its well-defined morphology.

Microwave mediated synthesis and characterization of CeO2-GO hybrid composite for removal of chromium ions and its antibacterial efficiency

A facile fabrication and processing of cerium oxide-graphene oxide (CeO₂-GO) hybrid nanocomposites without the use of any surfactant or any organic solvents using chemical method and treatment with microwave irradiation technique are reported. In-situ hexagonal nano cerium oxide particles embedded on the layered surface of GO sheets were investigated for the photodegradation of dyes, removal of chromium Cr(VI) ions and against antibacterial studies. The results imply that hybrid nanocomposites shows enhanced 5-folds of photocatalytic activities in UV (ultraviolet) light irradiation and exhibited rapid efficiency in the elimination of chromium ion better than the pure GO and CeO₂, which are inhibited by competent photosensitive electron inoculation and controlling the electron-hole recombination. The synergetic effect of CeO₂-GO composites played a vital role in showing better results against model bacterium than GO and CeO₂ are due to higher physical interaction endorsed to the stress of membranes acute by piercing edges, large surface area, and higher adsorptive conditions of graphene oxide sheets tailored with ceria particles. The amount of charge transferred at the interface increases with the concentration of O atoms, demonstrating the interaction between CeO₂ and GO is much stronger than CeO₂ and GO are due to the decrease of the average equilibrium distance between the interfaces. The CeO₂-GO interface staggered band alignments existing between the CeO₂ surfaces and GO which shows an excellent synergism. The structure and morphology of composites were tested by X-ray diffraction (XRD), Fourier transform infrared (FTIR), Raman, X-ray photoelectron spectroscopy (XPS), and high-resolution transmission electron microscope (HR-TEM).

Engineering the Bioactivity of Flame-Made Ceria and Ceria/Bioglass Hybrid Nanoparticles

Despite its use as a highly efficient and reusable catalyst in research and industrial settings, cerium oxide nanoparticles or nanoceria have yet to gain a foothold in the biomedical field. A variety of beneficial effects of nanoceria have been demonstrated, including its use as an inorganic nanoenzyme to mimic antioxidant enzymes, to protect mammalian cells, and to suppress microbial growth. While these properties are of high interest for wound-management applications, the literature offers contradicting reports on toxicity and enzymatic activity of nanoceria. These discrepancies can be attributed to differences between synthesis methods and insufficient physicochemical characterization, leading to incomparable studies. The activity of nanoceria is mostly governed by its Ce³⁺/Ce⁴⁺ ratio which needs to be controlled to compare different nanoceria systems. In this work, we demonstrate that liquid-feed flame spray pyrolysis offers excellent control over the oxidation state in a one-step synthesis of nanoceria. This control allows a comprehensive comparison of different types of ceria nanoparticles. We connect physicochemical characteristics to biomedically relevant properties such as superoxide dismutase and catalase mimicry, human monocyte and macrophage protection, and antimicrobial activity. Furthermore, we demonstrate how the synthesis method also allows tailoring the properties of ceria/bioglass hybrid nanoparticles, thus creating nanoparticles with manifold biomedical prospects.

Crystal plane dependent dopant migration that boosts catalytic oxidation

CeO₂ rods with {110} facets and cubes with {100} facets were utilized as catalyst supports to probe the effect of crystallographic facets on the iron species and the structure-dependent catalytic performance.

Synthesis and CO Oxidation Activity of 1D Mixed Binary Oxide CeO2-LaO x Supported Gold Catalysts

One-dimensional (1D) Ce-La nanorods with different La contents (Ce and La in the molar ratio of 1:0, 3:1, 1:1, 1:3, and 0:1) were synthesized by hydrothermal process. Au/Ce-La nanorod catalysts were obtained by a modified deposition-precipitation method. The samples were characterized by N2 adsorption-desorption (BET), ICP, X-ray diffraction (XRD), SEM, TEM, EDX, X-ray photoelectron spectroscopy (XPS), UV-vis diffuse reflectance spectroscopy (UV-vis DRS), and temperature-programmed reduction (H2-TPR). It revealed that La existed as LaO x in the 1D nanorods. The catalysis results demonstrated that the mixed binary Ce-La nanorod oxides could be a good support for gold catalysts. The contents of La had an important influence on the catalytic performance of Au/Ce-La nanorod catalysts. Among the catalysts, when the Ce/La molar ratio was 3:1, the 1.0%Au/Ce0.75-La0.25 nanorods pretreated at 300 °C showed the best activity among the catalysts for CO oxidation, which could convert CO completely at 30 °C. The catalysts also performed high temperature resistance and good stability for CO oxidation at the reaction temperatures of 40, 70, and 200 °C.

Nanowire Morphology of Mono- and Bidoped α-MnO2 Catalysts for Remarkable Enhancement in Soot Oxidation

In the present work, nanowire morphologies of α-MnO₂, cobalt monodoped α-MnO₂, Cu and Co bidoped α-MnO₂, and Ni and Co bidoped α-MnO₂ samples were prepared by a facile hydrothermal synthesis. The structural, morphological, surface, and redox properties of all the as-prepared samples were investigated by various characterization techniques, namely, scanning electron microscopy (SEM), transmission and high resolution electron microscopy (TEM and HR-TEM), powder X-ray diffraction (XRD), N₂ sorption surface area measurements, X-ray photoelectron spectroscopy (XPS), hydrogen-temperature-programmed reduction (H₂-TPR), and oxygen-temperature-programmed desorption (O₂-TPD). The soot oxidation performance was found to be significantly improved via metal mono- and bidoping. In particular, Cu and Co bidoped α-MnO₂ nanowires showed a remarkable improvement in soot oxidation performance, with its T₅₀ (50% soot conversion) values of 279 and 431 °C under tight and loose contact conditions, respectively. The soot combustion activation energy for the Cu and Co bidoped MnO₂ nanowires is 121 kJ/mol. The increased oxygen vacancies, greater number of active sites, facile redox behavior, and strong synergistic interaction were the key factors for the excellent catalytic activity. The longevity of Cu and Co bidoped α-MnO₂ nanowires was analyzed, and it was found that the Cu/Co bidoped α-MnO₂ nanowires were highly stable after five successive cycles and showed an insignificant decrease in soot oxidation activity. Furthermore, the HR-TEM analysis of a spent catalyst after five cycles indicated that the (310) crystal plane of α-MnO₂ interacts with the soot particles; therefore, we can assume that more-reactive exposed surfaces positively affect the reaction of soot oxidation. Thus, the Cu and Co bidoped α-MnO₂ nanowires provide promise as a highly effective alternative to precious metal based automotive catalysts.

Impact of the synthesis parameters on the solid state properties and the CO oxidation performance of ceria nanoparticles

A direct quantitative correlation of surface-to-bulk (O_s/O_b) reducible oxygen of ceria nanoparticles (NPs) with catalytic activity was revealed.

Catalytic Oxidation of CO and Soot over Ce-Zr-Pr Mixed Oxides Synthesized in a Multi-Inlet Vortex Reactor: Effect of Structural Defects on the Catalytic Activity

In the present work, ceria, ceria-zirconia (Ce = 80 at.%, Zr = 20 at.%), ceria praseodymia (Ce = 80 at.%, Pr = 20 at.%) and ceria-zirconia-praseodymia catalysts (Ce = 80 at.%, Zr = 10 at.% and Pr = 10 at.%) have been prepared by the multi-inlet vortex reactor (MIVR). For each set of samples, two inlet flow rates have been used during the synthesis (namely, 2 ml min^-1_, and 20 ml min^-1) in order to obtain different particle sizes. Catalytic activity of the prepared materials has been investigated for CO and soot oxidation reactions. As a result, when the catalysts exhibit similar crystallite sizes (in the 7.7-8.8 nm range), it is possible to observe a direct correlation between the O_v/F_2g vibrational band intensity ratios and the catalytic performance for the CO oxidation. This means that structural (superficial) defects play a key role for this process. The incorporation of Zr and Pr species into the ceria lattice increases the population of structural defects, as measured by Raman spectroscopy, according to the order: CeO₂ < Ce₈₀Zr₂₀ < Ce₈₀Zr₁₀Pr₁₀ < Ce₈₀Pr₂₀. On the other hand, the presence of zirconium and praseodymium into the ceria lattice does not have a direct beneficial effect on the soot oxidation activity for these catalysts, in contrast with nanostructured ones (e.g., Ce-Zr-O nanopolyhedra, Ce-Pr-O nanocubes) described elsewhere (Andana et al. Appl. Catal. B 197: 125-137, 2016; Piumetti et al., Appl Catal B 180: 271-282, 2016).

CO oxidation activity enhancement of Ce0.95Cu0.05O2−δ induced by Pd co-substitution

Synergism between Pd²⁺, Cu²⁺ and cerium ions in Ce_0.93Pd_0.02Cu_0.05O_2−δ gives improved reducibility and superior performance for CO oxidation.