1
|
Averheim A, Stagge S, Jönsson LJ, Larsson SH, Thyrel M. Separate hydrolysis and fermentation of softwood bark pretreated with 2-naphthol by steam explosion. BIOTECHNOLOGY FOR BIOFUELS AND BIOPRODUCTS 2024; 17:102. [PMID: 39020440 PMCID: PMC11253379 DOI: 10.1186/s13068-024-02552-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/08/2024] [Accepted: 07/08/2024] [Indexed: 07/19/2024]
Abstract
BACKGROUND 2-Naphthol, a carbocation scavenger, is known to mitigate lignin condensation during the acidic processing of lignocellulosic biomass, which may benefit downstream processing of the resulting materials. Consequently, various raw materials have demonstrated improved enzymatic saccharification yields for substrates pretreated through autohydrolysis and dilute acid hydrolysis in the presence of 2-naphthol. However, 2-naphthol is toxic to ethanol-producing organisms, which may hinder its potential application. Little is known about the implications of 2-naphthol in combination with the pretreatment of softwood bark during continuous steam explosion in an industrially scalable system. RESULTS The 2-naphthol-pretreated softwood bark was examined through spectroscopic techniques and subjected to separate hydrolysis and fermentation along with a reference excluding the scavenger and a detoxified sample washed with ethanol. The extractions of the pretreated materials with water resulted in a lower aromatic content in the extracts and stronger FTIR signals, possibly related to guaiacyl lignin, in the nonextractable residue when 2-naphthol was used during pretreatment. In addition, cyclohexane/acetone (9:1) extraction revealed the presence of pristine 2-naphthol in the extracts and increased aromatic content of the nonextractable residue detectable by NMR for the scavenger-pretreated materials. Whole-slurry enzymatic saccharification at 12% solids loading revealed that elevated saccharification recoveries after 48 h could not be achieved with the help of the scavenger. Glucose concentrations of 16.9 (reference) and 15.8 g/l (2-naphthol) could be obtained after 48 h of hydrolysis. However, increased inhibition during fermentation of the scavenger-pretreated hydrolysate, indicated by yeast cell growth, was slight and could be entirely overcome by the detoxification stage. The ethanol yields from fermentable sugars after 24 h were 0.45 (reference), 0.45 (2-naphthol), and 0.49 g/g (2-naphthol, detoxified). CONCLUSION The carbocation scavenger 2-naphthol did not increase the saccharification yield of softwood bark pretreated in an industrially scalable system for continuous steam explosion. On the other hand, it was shown that the scavenger's inhibitory effects on fermenting microorganisms can be overcome by controlling the pretreatment conditions to avoid cross-inhibition or detoxifying the substrates through ethanol washing. This study underlines the need to jointly optimize all the main processing steps.
Collapse
Affiliation(s)
- Andreas Averheim
- Fiber Technology Center, Valmet AB, 851 94, Sundsvall, Sweden.
- Department of Forest Biomaterials and Technology, Swedish University of Agricultural Sciences, 901 83, Umeå, Sweden.
| | - Stefan Stagge
- Department of Chemistry, Umeå University, 901 87, Umeå, Sweden
| | - Leif J Jönsson
- Department of Chemistry, Umeå University, 901 87, Umeå, Sweden
| | - Sylvia H Larsson
- Department of Forest Biomaterials and Technology, Swedish University of Agricultural Sciences, 901 83, Umeå, Sweden
| | - Mikael Thyrel
- Department of Forest Biomaterials and Technology, Swedish University of Agricultural Sciences, 901 83, Umeå, Sweden
| |
Collapse
|
2
|
Valladares-Diestra KK, de Souza Vandenberghe LP, Vieira S, Goyzueta-Mamani LD, de Mattos PBG, Manzoki MC, Soccol VT, Soccol CR. The Potential of Xylooligosaccharides as Prebiotics and Their Sustainable Production from Agro-Industrial by-Products. Foods 2023; 12:2681. [PMID: 37509773 PMCID: PMC10379617 DOI: 10.3390/foods12142681] [Citation(s) in RCA: 6] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/03/2023] [Revised: 07/07/2023] [Accepted: 07/10/2023] [Indexed: 07/30/2023] Open
Abstract
In recent years, concerns about a good-quality diet have increased. Food supplements such as prebiotics have great nutritional and health benefits. Within the diverse range of prebiotics, xylooligosaccharides (XOs) show high potential, presenting exceptional properties for the prevention of systemic disorders. XOs can be found in different natural sources; however, their production is limited. Lignocellulosic biomasses present a high potential as a source of raw material for the production of XOs, making the agro-industrial by-products the perfect candidates for production on an industrial scale. However, these biomasses require the application of physicochemical pretreatments to obtain XOs. Different pretreatment methodologies are discussed in terms of increasing the production of XOs and limiting the coproduction of toxic compounds. The advance in new technologies for XOs production could decrease their real cost (USD 25-50/kg) on an industrial scale and would increase the volume of market transactions in the prebiotic sector (USD 4.5 billion). In this sense, new patents and innovations are being strategically developed to expand the use of XOs as daily prebiotics.
Collapse
Affiliation(s)
- Kim Kley Valladares-Diestra
- Department of Bioprocess Engineering and Biotechnology, Centro Politécnico, Federal University of Paraná, Curitiba 81531-980, Paraná, Brazil
| | - Luciana Porto de Souza Vandenberghe
- Department of Bioprocess Engineering and Biotechnology, Centro Politécnico, Federal University of Paraná, Curitiba 81531-980, Paraná, Brazil
| | - Sabrina Vieira
- Department of Bioprocess Engineering and Biotechnology, Centro Politécnico, Federal University of Paraná, Curitiba 81531-980, Paraná, Brazil
| | - Luis Daniel Goyzueta-Mamani
- Vicerrectorado de Investigación, Universidad Católica de Santa María, Urb. San José s/n-Umacollo, Arequipa 04000, Peru
| | - Patricia Beatriz Gruening de Mattos
- Department of Bioprocess Engineering and Biotechnology, Centro Politécnico, Federal University of Paraná, Curitiba 81531-980, Paraná, Brazil
| | - Maria Clara Manzoki
- Department of Bioprocess Engineering and Biotechnology, Centro Politécnico, Federal University of Paraná, Curitiba 81531-980, Paraná, Brazil
| | - Vanete Thomaz Soccol
- Department of Bioprocess Engineering and Biotechnology, Centro Politécnico, Federal University of Paraná, Curitiba 81531-980, Paraná, Brazil
| | - Carlos Ricardo Soccol
- Department of Bioprocess Engineering and Biotechnology, Centro Politécnico, Federal University of Paraná, Curitiba 81531-980, Paraná, Brazil
| |
Collapse
|
3
|
Chemical hydrolysis of hemicellulose from sugarcane bagasse. A comparison between the classical sulfuric acid method with the acidic ionic liquid 1-ethyl-3-methylimidazolium hydrogen sulfate. ACTA INNOVATIONS 2022. [DOI: 10.32933/actainnovations.46.3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/11/2023] Open
Abstract
Dilute sulfuric acid and acidic ionic liquids are pretreatment methods used to selectively hydrolyze hemicellulose from lignocellulosic biomasses. In this work, a comparison between these techniques is carried out by treating sugarcane bagasse both with 1-ethyl-3-methylimidazolium hydrogen sulfate at different ionic-liquid and water contents and with H 2 SO 4 at the same conditions and equivalent ionic liquid molar contents. Results from the use of ionic liquid showed that it was possible to tune the biomass treatment either to achieve high hemicellulose hydrolysis yields of 72.5 mol% to very low furan and glucose co-production, or to obtain furfural at moderate yields of 18.7 mol% under conditions of low water concentration. In comparison to the use of ionic liquid, sulfuric acid pretreatment increased hemicellulose hydrolysis yields by 17%, but the 8.6 mol% furfural yield was also higher, and these yields were obtained at high water concentration conditions. Besides, no such tuning ability of the biomass treatment conditions can be made.
Collapse
|
4
|
Gong L, Feng D, Liu J, Yu Y, Wang J. Ionic liquid depolymerize the lignocellulose for the enzymatic extraction of feruloylated oligosaccharide from corn bran. Food Chem X 2022; 15:100381. [PMID: 36211776 PMCID: PMC9532712 DOI: 10.1016/j.fochx.2022.100381] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/19/2022] [Revised: 06/17/2022] [Accepted: 06/28/2022] [Indexed: 12/01/2022] Open
Abstract
ILs pretreatment enriched the extraction yield of conjugated phenols in corn bran. [Amim]Ac is an excellent solvent for the depolymerization of corn bran lignocellulose. [Amim]Ac pretreatment maintains the structure of feruloylated oligosaccharide. The effect of phase volume ratio, settling time, temperatures and concentration were determined.
In this study, a new method was developed for feruloylated oligosaccharides (FOs) enzymatic hydrolysis extraction from corn bran, using ionic liquids (ILs) as the solvent for the depolymerization of dietary fiber. The 1-allyl-3-methylimidazolium acetate [Amim]Ac was the most effective IL among the eight evaluated ILs, which leads to a 1.5 times-higher total FOs content as compared with conventional non-pretreatment extraction. The optimum condition acquired by response surface methodology was 194.31 min, 143.08 °C, solid–liquid ratio of 1:20, and the concentration of 18.65%. The depolymerized biomass was characterized using SEM, FTIR and CLSM. The results confirmed that [Amim]Ac mainly enters the cavity among the lignocellulose and breaks linkages to release FOs by exposure binding sites of hemicellulose to hydrolysis enzymes. In particular, the linkages between ferulic acid and hemicellulose were not affected by ILs pretreatment. This study provides an efficient method for the preparation of conjugated phenols from lignocellulose.
Collapse
|
5
|
Martín C, Dixit P, Momayez F, Jönsson LJ. Hydrothermal Pretreatment of Lignocellulosic Feedstocks to Facilitate Biochemical Conversion. Front Bioeng Biotechnol 2022; 10:846592. [PMID: 35252154 PMCID: PMC8888528 DOI: 10.3389/fbioe.2022.846592] [Citation(s) in RCA: 21] [Impact Index Per Article: 10.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/31/2021] [Accepted: 01/24/2022] [Indexed: 11/27/2022] Open
Abstract
Biochemical conversion of lignocellulosic feedstocks to advanced biofuels and other bio-based commodities typically includes physical diminution, hydrothermal pretreatment, enzymatic saccharification, and valorization of sugars and hydrolysis lignin. This approach is also known as a sugar-platform process. The goal of the pretreatment is to facilitate the ensuing enzymatic saccharification of cellulose, which is otherwise impractical due to the recalcitrance of lignocellulosic feedstocks. This review focuses on hydrothermal pretreatment in comparison to alternative pretreatment methods, biomass properties and recalcitrance, reaction conditions and chemistry of hydrothermal pretreatment, methodology for characterization of pretreatment processes and pretreated materials, and how pretreatment affects subsequent process steps, such as enzymatic saccharification and microbial fermentation. Biochemical conversion based on hydrothermal pretreatment of lignocellulosic feedstocks has emerged as a technology of high industrial relevance and as an area where advances in modern industrial biotechnology become useful for reducing environmental problems and the dependence on fossil resources.
Collapse
Affiliation(s)
- Carlos Martín
- Department of Chemistry, Umeå University, Umeå, Sweden
- Department of Biotechnology, Inland Norway University of Applied Sciences, Hamar, Norway
| | - Pooja Dixit
- Department of Chemistry, Umeå University, Umeå, Sweden
| | | | - Leif J. Jönsson
- Department of Chemistry, Umeå University, Umeå, Sweden
- *Correspondence: Leif J. Jönsson,
| |
Collapse
|
6
|
Sun J, Ding R, Yin J. Pretreatment of corn cobs and corn stalks with tetrabutyl phosphate hydroxide ionic liquid to enhance enzymatic hydrolysis process. Biochem Eng J 2022. [DOI: 10.1016/j.bej.2021.108270] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
|
7
|
Abushammala H, Mao J. A Review on the Partial and Complete Dissolution and Fractionation of Wood and Lignocelluloses Using Imidazolium Ionic Liquids. Polymers (Basel) 2020; 12:E195. [PMID: 31940847 PMCID: PMC7023464 DOI: 10.3390/polym12010195] [Citation(s) in RCA: 54] [Impact Index Per Article: 13.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/05/2019] [Revised: 12/20/2019] [Accepted: 01/08/2020] [Indexed: 01/30/2023] Open
Abstract
Ionic liquids have shown great potential in the last two decades as solvents, catalysts, reaction media, additives, lubricants, and in many applications such as electrochemical systems, hydrometallurgy, chromatography, CO2 capture, etc. As solvents, the unlimited combinations of cations and anions have given ionic liquids a remarkably wide range of solvation power covering a variety of organic and inorganic materials. Ionic liquids are also considered "green" solvents due to their negligible vapor pressure, which means no emission of volatile organic compounds. Due to these interesting properties, ionic liquids have been explored as promising solvents for the dissolution and fractionation of wood and cellulose for biofuel production, pulping, extraction of nanocellulose, and for processing all-wood and all-cellulose composites. This review describes, at first, the potential of ionic liquids and the impact of the cation/anion combination on their physiochemical properties and on their solvation power and selectivity to wood polymers. It also elaborates on how the dissolution conditions influence these parameters. It then discusses the different approaches, which are followed for the homogeneous and heterogeneous dissolution and fractionation of wood and cellulose using ionic liquids and categorize them based on the target application. It finally highlights the challenges of using ionic liquids for wood and cellulose dissolution and processing, including side reactions, viscosity, recyclability, and price.
Collapse
Affiliation(s)
- Hatem Abushammala
- Fraunhofer Institute for Wood Research (WKI), Bienroder Weg 54E, 38108 Braunschweig, Germany
| | - Jia Mao
- Department of Mechanical Engineering, Al-Ghurair University, Dubai International Academic City, Dubai P.O. Box 37374, UAE;
| |
Collapse
|
8
|
Analytical Enzymatic Saccharification of Lignocellulosic Biomass for Conversion to Biofuels and Bio-Based Chemicals. ENERGIES 2018. [DOI: 10.3390/en11112936] [Citation(s) in RCA: 46] [Impact Index Per Article: 7.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
Lignocellulosic feedstocks are an important resource for biorefining of renewables to bio-based fuels, chemicals, and materials. Relevant feedstocks include energy crops, residues from agriculture and forestry, and agro-industrial and forest-industrial residues. The feedstocks differ with respect to their recalcitrance to bioconversion through pretreatment and enzymatic saccharification, which will produce sugars that can be further converted to advanced biofuels and other products through microbial fermentation processes. In analytical enzymatic saccharification, the susceptibility of lignocellulosic samples to pretreatment and enzymatic saccharification is assessed in analytical scale using high-throughput or semi-automated techniques. This type of analysis is particularly relevant for screening of large collections of natural or transgenic varieties of plants that are dedicated to production of biofuels or other bio-based chemicals. In combination with studies of plant physiology and cell wall chemistry, analytical enzymatic saccharification can provide information about the fundamental reasons behind lignocellulose recalcitrance as well as about the potential of collections of plants or different fractions of plants for industrial biorefining. This review is focused on techniques used by researchers for screening the susceptibility of plants to pretreatment and enzymatic saccharification, and advantages and disadvantages that are associated with different approaches.
Collapse
|