A preliminary investigation into the design of pressure cushions and their potential applications for forearm robotic orthoses

3D Scanning of the Forearm for Orthosis and HMI Applications

The rise of rehabilitation robotics has ignited a global investigation into the human machine interface (HMI) between device and user. Previous research on wearable robotics has primarily focused on robotic kinematics and controls but rarely on the actual design of the physical HMI (pHMI). This paper presents a data-driven statistical forearm surface model for designing a forearm orthosis in exoskeleton applications. The forearms of 6 subjects were 3D scanned in a custom-built jig to capture data in extreme pronation and supination poses, creating 3D point clouds of the forearm surface. Resulting data was characterized into a series of ellipses from 20 to 100% of the forearm length. Key ellipse parameters in the model include: normalized major and minor axis length, normalized center point location, tilt angle, and circularity ratio. Single-subject (SS) ellipse parameters were normalized with respect to forearm radiale-stylion (RS) length and circumference and then averaged over the 6 subjects. Averaged parameter profiles were fit with 3rd-order polynomials to create combined-subjects (CS) elliptical models of the forearm. CS models were created in the jig as-is (CS1) and after alignment to ellipse centers at 20 and 100% of the forearm length (CS2). Normalized curve fits of ellipse major and minor axes in model CS2 achieve R² values ranging from 0.898 to 0.980 indicating a high degree of correlation between cross-sectional size and position along the forearm. Most other parameters showed poor correlation with forearm position (0.005 < R² < 0.391) with the exception of tilt angle in pronation (0.877) and circularity in supination (0.657). Normalized RMSE of the CS2 ellipse-fit model ranged from 0.21 to 0.64% of forearm circumference and 0.22 to 0.46% of forearm length. The average and peak surface deviation between the scaled CS2 model and individual scans along the forearm varied from 0.56 to 2.86 mm (subject averages) and 3.86 to 7.16 (subject maximums), with the peak deviation occurring between 45 and 50% RS length. The developed equations allow reconstruction of a scalable 3D model that can be sized based on two user measures, RS length and forearm circumference, or based on generic arm measurements taken from existing anthropometric databases.

Integration of 3D Printed Flexible Pressure Sensors into Physical Interfaces for Wearable Robots

Sensing pressure at the physical interface between the robot and the human has important implications for wearable robots. On the one hand, monitoring pressure distribution can give valuable benefits on the aspects of comfortability and safety of such devices. Additionally, on the other hand, they can be used as a rich sensory input to high level interaction controllers. However, a problem is that the commercial availability of this technology is mostly limited to either low-cost solutions with poor performance or expensive options, limiting the possibilities for iterative designs. As an alternative, in this manuscript we present a three-dimensional (3D) printed flexible capacitive pressure sensor that allows seamless integration for wearable robotic applications. The sensors are manufactured using additive manufacturing techniques, which provides benefits in terms of versatility of design and implementation. In this study, a characterization of the 3D printed sensors in a test-bench is presented after which the sensors are integrated in an upper arm interface. A human-in-the-loop calibration of the sensors is then shown, allowing to estimate the external force and pressure distribution that is acting on the upper arm of seven human subjects while performing a dynamic task. The validation of the method is achieved by means of a collaborative robot for precise force interaction measurements. The results indicate that the proposed sensors are a potential solution for further implementation in human–robot interfaces.

Occurrence and Type of Adverse Events During the Use of Stationary Gait Robots-A Systematic Literature Review

Robot-assisted gait training (RAGT) devices are used in rehabilitation to improve patients' walking function. While there are some reports on the adverse events (AEs) and associated risks in overground exoskeletons, the risks of stationary gait trainers cannot be accurately assessed. We therefore aimed to collect information on AEs occurring during the use of stationary gait robots and identify associated risks, as well as gaps and needs, for safe use of these devices. We searched both bibliographic and full-text literature databases for peer-reviewed articles describing the outcomes of stationary RAGT and specifically mentioning AEs. We then compiled information on the occurrence and types of AEs and on the quality of AE reporting. Based on this, we analyzed the risks of RAGT in stationary gait robots. We included 50 studies involving 985 subjects and found reports of AEs in 18 of those studies. Many of the AE reports were incomplete or did not include sufficient detail on different aspects, such as severity or patient characteristics, which hinders the precise counts of AE-related information. Over 169 device-related AEs experienced by between 79 and 124 patients were reported. Soft tissue-related AEs occurred most frequently and were mostly reported in end-effector-type devices. Musculoskeletal AEs had the second highest prevalence and occurred mainly in exoskeleton-type devices. We further identified physiological AEs including blood pressure changes that occurred in both exoskeleton-type and end-effector-type devices. Training in stationary gait robots can cause injuries or discomfort to the skin, underlying tissue, and musculoskeletal system, as well as unwanted blood pressure changes. The underlying risks for the most prevalent injury types include excessive pressure and shear at the interface between robot and human (cuffs/harness), as well as increased moments and forces applied to the musculoskeletal system likely caused by misalignments (between joint axes of robot and human). There is a need for more structured and complete recording and dissemination of AEs related to robotic gait training to increase knowledge on risks. With this information, appropriate mitigation strategies can and should be developed and implemented in RAGT devices to increase their safety.

Prototype Measuring Device for Assessing Interaction Forces between Human Limbs and Rehabilitation Robots - A Proof of Concept Study

Rehabilitation robots can provide high intensity and dosage training or assist patients in activities of daily living and decrease physical strain on clinicians. However, the physical human robot interaction poses a major safety issue, as the close physical contact between user and robot can lead to injuries. Moreover, the magnitude of forces as well as best practices for measuring them, are widely unknown. Therefore, a measurement setup was developed to assess normal and tangential forces that occur in the contact area between an arm and a splint. Force sensitive resistors and a force / torque sensor were combined with two different splint shapes. Initial experiments indicated that the setup gives some insight into magnitudes and distribution of normal forces on the splint-forearm-interface. Experiment results show a dependency of force distributions on the splint shape and sensor locations. Based on these outcomes, we proposed an improved setup for subsequent investigations.

Mobile Mechatronic/Robotic Orthotic Devices to Assist-Rehabilitate Neuromotor Impairments in the Upper Limb: A Systematic and Synthetic Review

This paper overviews the state-of-the-art in upper limb robot-supported approaches, focusing on advancements in the related mechatronic devices for the patients' rehabilitation and/or assistance. Dedicated to the technical, comprehensively methodological and global effectiveness and improvement in this inter-disciplinary field of research, it includes information beyond the therapy administrated in clinical settings-but with no diminished safety requirements. Our systematic review, based on PRISMA guidelines, searched articles published between January 2001 and November 2017 from the following databases: Cochrane, Medline/PubMed, PMC, Elsevier, PEDro, and ISI Web of Knowledge/Science. Then we have applied a new innovative PEDro-inspired technique to classify the relevant articles. The article focuses on the main indications, current technologies, categories of intervention and outcome assessment modalities. It includes also, in tabular form, the main characteristics of the most relevant mobile (wearable and/or portable) mechatronic/robotic orthoses/exoskeletons prototype devices used to assist-rehabilitate neuromotor impairments in the upper limb.