Improving the enzymatic hydrolysis of thermo-mechanical fiber from Eucalyptus urophylla by a combination of hydrothermal pretreatment and alkali fractionation

Chemical Pretreatments on Residual Cocoa Pod Shell Biomass for Bioethanol Production

Cocoa pod shell is an essential agricultural residue in Ecuador, and this study addressed its potential valorization for bioethanol production. For this, three types of pretreatments, acid, alkaline, and autohydrolysis, were applied to pod shells from two different cocoa types, national and CCN-51. to remove the lignin. Untreated and treated biomasses were characterized by composition, thermal stability, Fourier transformed infrared spectroscopy (FITR), and scanning electron microscopy (SEM). The treated biomass was then enzymatically hydrolyzed with cellulase. Reducing sugars were quantified after pretreatments and enzymatic hydrolysis, and the pretreatment liquors and the enzymatic hydrolysates were subjected to alcoholic fermentation with Saccharomyces cerevisiae. There were substantial differences in composition between both biomasses, particularly in lignin content, with national cocoa having the lowest values. All pretreatment conditions had significant effects on biomass composition, structure, and thermal properties. After alkaline pretreatment, the biomass presented the highest cellulose and lowest lignin contents, resulting in the highest reducing sugar concentration in the pretreatment liquor. The highest lignin content was found after the acid pretreatment, which resulted in low, reducing sugar concentrations. Autohydrolysis produced similar results as the acid pretreatment; however, it resulted in the highest sugar concentration after enzymatic hydrolysis, while the acid-treated sample had negligible levels. After fermentation, there were no differences in productivity among the pretreatment liquors, but autohydrolysis had the largest ethanol yield. In the hydrolysates, it was also autohydrolysis that resulted in higher productivity and yield. Thus, there is an indication of the formation of inhibitors, both enzymatic activity and ethanol production, in the acid and alkaline pretreatments, and this should be tackled in future research. Nonetheless, given the crucial changes observed in biomass, we believe that cocoa pod shell pretreatment has potential for the generation of reducing sugars that could be further used in different bioprocesses, nor only bioethanol production.

Effects and Mechanisms of Alkali Recycling and Ozone Recycling on Enzymatic Conversion in Alkali Combined with Ozone Pretreatment of Corn Stover

In order to minimize waste liquor, save resources, and reduce costs, the effects of alkali recycling and ozone recycling on enzymatic conversion in alkali combined with ozone pretreatment of corn stover and the mechanism were studied. The results showed that as the number of cycles of alkali/ozone filtrate increased, the enzymatic conversion and the loss of reducing sugars showed a downward trend. It was indicated that the ability of alkali to damage lignocellulosic decreased with an increasing number of alkali circulation and the accumulation of lignin degradation products generated during ozonolysis inhibited enzymatic conversion. When the ozone filtrate was recovered and used for hydrolysis directly, the enzymatic conversion rates were basically the same compared with the first self-circulation of ozone filtrate, and no sewage was discharged. In conclusion, the optimal circulating pretreatment was four times alkali circulation and ozone filtrate was used as an enzymolysis liquid directly, and the conversion rates of cellulose and hemicellulose were 85.96% and 34.26%, respectively, saving 44% alkali consumption at the same time. This paper provided the theoretical basis for the development of lignocellulose pretreatment technology with low cost, high efficiency, and high conversion rate.

Valorizing Waste Lignocellulose-Based Furniture Boards by Phosphoric Acid and Hydrogen Peroxide (Php) Pretreatment for Bioethanol Production and High-Value Lignin Recovery

Three typical waste furniture boards (fiberboard, chipboard, and blockboard) were pretreated with phosphoric acid and hydrogen peroxide (PHP). The fractionation process of these feedstocks was attempted in order to harvest the cellulose-rich fraction for enzymatic hydrolysis and bioethanol conversion; further, lignin recovery was also considered in this process. The results indicated that 78.9–91.2% of the cellulose was recovered in the cellulose-rich fraction. The decreased crystallinity, which promoted the water retention capacity and enzyme accessibility, contributed greatly to the excellent hydrolysis performance of the cellulose-rich fraction. Therefore, rather high cellulose–glucose conversions of 83.3–98.0% were achieved by hydrolyzing the pretreated furniture boards, which allowed for harvesting 208–241 g of glucose from 1.0 kg of feedstocks. Correspondingly, 8.1–10.4 g/L of ethanol were obtained after 120 h of simultaneous saccharification and fermentation. The harvested lignin exhibited abundant carboxyl –OH groups (0.61–0.67 mmol g−1). In addition, approximately 15–26 g of harvested oligosaccharides were integrated during PHP pretreatment. It was shown that PHP pretreatment is feasible for these highly recalcitrant biomass board materials, which can diversify the bioproducts used in the integrated biorefinery concept.

Effect of Alkaline Black Liquor Recycling on Alkali Combined with Ozone Pretreatment of Corn Stalk

In the early stage, the best conditions for alkali-bound ozone pretreatment were studied. But after treatment, the alkaline black liquor was directly discarded due to the large amount of organic matter, resulting in environmental pollution and waste of resources. In this paper, the alkaline black liquor was recycled under the optimal pretreatment conditions. The results showed that the number of alkaline black liquor cycles had little effect on hemicellulose content, and had a great influence on cellulose content and lignin content. Through structural characterization of corn stover, it was found that the pretreatment caused structural changes of lignin in straw. However, when the alkaline black liquor was recycled for the fourth time, the ether bond in the side chain of lignin and the covalent bond between the components were not sufficiently destroyed, and the damage to the phenolic hydroxyl group was also weakened. It was indicated that when the alkaline black liquor was recycled for the fourth time, the destruction effect of the alkaline black liquor on the straw was significantly inhibited. Therefore, the optimal circulation time of alkaline black liquor was three times, and the cellulolytic conversion rate was 81.53%.

Use of Buckwheat Straw to Produce Ethyl Alcohol Using Ionic Liquids

Background: Common buckwheat (Fagopyrum esculentum Moench) is an annual spring-emerging crop that is classified among the dicotyledons, due to the manner of its cultivation, use, and chemical composition of seeds. The use of buckwheat straw for energy purposes—for example, for the production of second generation bioethanol—might enable its wider application and increase the cost-effectiveness of tillage. Methods: In this study, we examined the usability of buckwheat straw for the production of bioethanol. We pretreated the raw material with ionic liquids and subsequently performed enzymatic hydrolysis and alcoholic fermentation. The obtained chemometric data were analyzed using the Partial Least Squares (PLS) regression model. PLS regression in combination with spectral analysis within the near-infrared (NIR) spectrum allowed for the rapid determination of the amount of cellulose in the raw material and also provided information on the changes taking place in its structure. Results: We obtained good results for the combination of 1-ethyl-3-methylimidazolium acetate as the ionic liquid and Cellic CTec2 as the enzymatic preparation for the pretreatment of buckwheat straw. The highest concentration of glucose following 72 h of enzymatic hydrolysis was found to be around 5.5 g/dm3. The highest concentration of ethanol (3.31 g/dm3) was obtained with the combination of 1-butyl-3-methylimidazolium acetate for the pretreatment and cellulase from Trichoderma reesei for enzymatic hydrolysis. Conclusions: In summary, the efficiency of the fermentation process is strictly associated with the pool of available fermenting sugars, and it depends on the type of ionic liquid used during the pretreatment and on the enzymatic preparation. It is possible to obtain bioethanol from buckwheat straw using ionic liquid for pretreatment of the raw material prior to the enzymatic hydrolysis and alcoholic fermentation of the material.

Hydrothermal carbonization of arecanut husk biomass: fuel properties and sorption of metals

In this study, hydrothermal carbonization of arecanut husk and its potential application as an alternate solid fuel and heavy metal sorption (adsorbent) was attempted. Arecanut husk (AH) treated with citric acid for 9 h resulted in the hydrochar yield of 58.7% with increased fixed carbon from 17 to 39.7% and HHV from 16.98 to 21.14 MJ kg^-1 compared to the parent biomass. The arecanut husk hydrochar (AHH) had H/C of 1.27, O/C ratio of 0.59 with an energy yield of 72.81%, and energy densification ratio of 1.24, and the values have the similar fuel characteristics of lignite. The pH, zeta potential, and surface of the hydrochar were 5.56, - 22.60 mV, and 0.98 m² g^-1 respectively. Hydrochar with a dosage of 0.1% showed a maximum rate of adsorption for Pb²⁺ (79.86 mg g^-1) at the initial concentration of 100 mg L^-1 in the aqueous solution compared to Zn²⁺, Cr⁶⁺, and Ni²⁺. SEM with EDAX and FT-IR spectroscopy results confirmed the presence of Pb²⁺ and changes in functional groups in arecanut husk hydrochar after adsorption of heavy metals in the aqueous solution.

Pretreatment of Lignocellulosic Materials as Substrates for Fermentation Processes

Lignocellulosic biomass is an abundant and renewable resource that potentially contains large amounts of energy. It is an interesting alternative for fossil fuels, allowing the production of biofuels and other organic compounds. In this paper, a review devoted to the processing of lignocellulosic materials as substrates for fermentation processes is presented. The review focuses on physical, chemical, physicochemical, enzymatic, and microbiologic methods of biomass pretreatment. In addition to the evaluation of the mentioned methods, the aim of the paper is to understand the possibilities of the biomass pretreatment and their influence on the efficiency of biofuels and organic compounds production. The effects of different pretreatment methods on the lignocellulosic biomass structure are described along with a discussion of the benefits and drawbacks of each method, including the potential generation of inhibitory compounds for enzymatic hydrolysis, the effect on cellulose digestibility, the generation of compounds that are toxic for the environment, and energy and economic demand. The results of the investigations imply that only the stepwise pretreatment procedure may ensure effective fermentation of the lignocellulosic biomass. Pretreatment step is still a challenge for obtaining cost-effective and competitive technology for large-scale conversion of lignocellulosic biomass into fermentable sugars with low inhibitory concentration.

One-step process of hydrothermal and alkaline treatment of wheat straw for improving the enzymatic saccharification

BACKGROUND

To increase the production of bioethanol, a two-step process based on hydrothermal and dilute alkaline treatment was applied to reduce the natural resistance of biomass. However, the process required a large amount of water and a long operation time due to the solid/liquid separation before the alkaline treatment, which led to decrease the pure economic profit for production of bioethanol. Therefore, four one-step processes based on order of hydrothermal and alkaline treatment have been developed to enhance concentration of glucose of wheat straw by enzymatic saccharification. The aim of the present study was to systematically evaluated effect for different one-step processes by analyzing the physicochemical properties (composition, structural change, crystallinity, surface morphology, and BET surface area) and enzymatic saccharification of the treated substrates.

RESULTS

In this study, hemicelluloses and lignins were removed from wheat straw and the morphologic structures were destroyed to various extents during the four one-step processes, which were favorable for cellulase absorption on cellulose. A positive correlation was also observed between the crystallinity and enzymatic saccharification rate of the substrate under the conditions given. The surface area of the substrate was positively related to the concentration of glucose in this study. As compared to the control (3.0 g/L) and treated substrates (11.2-14.6 g/L) obtained by the other three one-step processes, the substrate treated by one-step process based on successively hydrothermal and alkaline treatment had a maximum glucose concentration of 18.6 g/L, which was due to the high cellulose concentration and surface area for the substrate, accompanying with removal of large amounts of lignins and hemicelluloses.

CONCLUSIONS

The present study demonstrated that the order of hydrothermal and alkaline treatment had significant effects on the physicochemical properties and enzymatic saccharification of wheat straw. The one-step process based on successively hydrothermal and alkaline treatment is a simple operating and economical feasible method for the production of glucose, which will be further converted into bioethanol.

Synergetic effect of dilute acid and alkali treatments on fractional application of rice straw

BACKGROUND

The biorefinery based on an effective and economical process is to fractionate the three primary constituents (cellulose, hemicelluloses, and lignin) from lignocellulosic biomass, in which the constituents can be respectively converted into high-value-added products. In this study, a successive treatment with dilute acid (0.25-1.0 % aqueous H2SO4, 100-150 °C, 0.5-3.0 h) and alkali (1.5 % aqueous NaOH, 80 °C, 3 h) was performed to produce xylooligosaccharides (XOS), high-purity lignin, and cellulose-rich substrates to produce glucose for ethanol production from rice straw (RS).

RESULTS

During the dilute acid pretreatment, the maximum production of XOS (12.8 g XOS/100 g RS) with a relatively low level of byproducts was achieved at a relatively low temperature (130 °C) and a low H2SO4 concentration (0.5 %) for a reaction time of 2.0 h. During the alkali post-treatment, 14.2 g lignin with a higher purity of 99.2 % and 30.3 g glucose with a higher conversion rate by enzymatic hydrolysis were obtained from the successively treated substrates with 100 g RS as starting material. As the pretreatment temperature, H2SO4 concentration, or time increased, more β-O-4 linkages in lignins were cleaved, which resulted in an increase of phenolic OH groups in lignin macromolecules. The signal intensities of G2 and G6 in HSQC spectra gradually reduced and vanished, indicating that a condensation reaction probably occurred at C-2 and C-6 of guaiacyl with the side chains of other lignin.

CONCLUSIONS

The present study demonstrated that the successive treatments with dilute acid and alkali had a synergetic effect on the fractionation of the three main constituents in RS. It is believed that the results obtained will enhance the availability of the combined techniques in the lignocellulosic biorefinery for the application of the main components, cellulose, hemicelluloses, and lignin as biochemical and biofuels.

Evaluation of the two-step treatment with ionic liquids and alkali for enhancing enzymatic hydrolysis of Eucalyptus: chemical and anatomical changes

BACKGROUND

The biomass recalcitrance resulting from its chemical compositions and physical structures impedes the conversion of biomass into fermentable sugars. Pretreatment is a necessary procedure to increase the cellulase accessibility for bioconversion of lignocelluloses into bioethanol. Alternatively, ionic liquids, a series of promising solvents, provide unique opportunities for pretreating a wide range of lignocellulosic materials. In this study, a two-step treatment including ionic liquids pretreatment and successive alkali fractionations was performed on Eucalyptus to achieve a high enzymatic digestibility. The compositional and structural changes of Eucalyptus cell walls and their possible effect on saccharification ratio were comprehensively investigated.

RESULTS

After the ionic liquids pretreatment, the cell walls became loose and even swelled, accompanying with the decrease of cellulose crystallinity. As compared to the simplex ionic liquids pretreatment, the integrated process resulted in the significant removal of hemicelluloses and lignin, enhancing the disruption of the cell walls and increasing the exposure of cellulose, which led to a higher conversion of cellulose to glucose. The glucose yield of Eucalyptus underwent the combination of [Bmim]OAc and alkali treatments reached the maximum (90.53 %), which was 6.6 times higher than that of the untreated Eucalyptus. The combination of chemical compositions and physical structure of Eucalyptus affected the efficiency of cellulose enzymatic hydrolysis. Especially, the changes of cellulose crystallinity played a major role in enhancing the enzymatic digestibility of Eucalyptus in this study.

CONCLUSIONS

The two-step treatment with ionic liquids pretreatment and successive alkali fractionation can be considered as a promising method to improve the conversion of cellulose to glucose. The detailed information obtained about chemical and anatomical changes was helpful to understand the underlying mechanism of the integrated treatment process acting on Eucalyptus for enhancing enzymatic digestibility.

Systematic evaluation of the degraded products evolved from the hydrothermal pretreatment of sweet sorghum stems

BACKGROUND

Conversion of plant cell walls to bioethanol and bio-based chemicals requires pretreatment as a necessary step to reduce recalcitrance of cell walls to enzymatic and microbial deconstruction. In this study, the sweet sorghum stems were subjected to various hydrothermal pretreatment processes (110°C to 230°C, 0.5 to 2.0 h), and the focus of this work is to systematically evaluate the degraded products of polysaccharides and lignins in the liquor phase obtained during the pretreatment process.

RESULTS

The maximum yield of xylooligosaccharides (52.25%) with a relatively low level of xylose and other degraded products was achieved at a relatively high pretreatment temperature (170°C) for a short reaction time (0.5 h). Higher temperature (>170°C) and/or longer reaction time (>0.5 h at 170°C) resulted in a decreasing yield of xylooligosaccharides, but increased the concentration of arabinose and galactose. The xylooligosaccharides obtained are composed of xylopyranosyl residues, together with lower amounts of 4-O-Me-α-D-GlcpA units. Meanwhile, the concentrations of the degraded products (especially furfural) increased as a function of pretreatment temperature and time. Molecular weights of the water-soluble polysaccharides and lignins indicated that the degradation of the polysaccharides and lignins occurred during the conditions of harsh hydrothermal pretreatment. In addition, the water-soluble polysaccharides (rich in xylan) and water-soluble lignins (rich in β-O-4 linkages) were obtained at 170°C for 1.0 h.

CONCLUSIONS

The present study demonstrated that the hydrothermal pretreatment condition had a remarkable impact on the compositions and the chemical structures of the degraded products. An extensive understanding of the degraded products from polysaccharides and lignins during the hydrothermal pretreatment will be beneficial to value-added applications of multiple chemicals in the biorefinery for bioethanol industry.