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Nilaphai O, Thepwatee S, Kaeopookum P, Chuaitammakit LC, Wongchaichon C, Rodjang O, Pudsong P, Singhapon W, Burerat T, Kamtaw S, Chuepeng S, Kongsriprapan S. Synthesis of 5-(Hydroxymethyl)furfural Monoesters and Alcohols as Fuel Additives toward Their Performance and Combustion Characteristics in Compression Ignition Engines. ACS OMEGA 2023; 8:17327-17336. [PMID: 37214668 PMCID: PMC10193541 DOI: 10.1021/acsomega.3c02385] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/09/2023] [Accepted: 04/21/2023] [Indexed: 05/24/2023]
Abstract
The synthesis of 5-(hydroxymethyl)furfural (HMF) and conversion to the corresponding HMF-monoesters upon certain treatment are presented with their properties that are validated in a diesel engine. With a collection of fatty acids (C8-C18) using cyanuric acid as a catalyst under mild reaction conditions, the subsequent reduction of the HMF-monoesters with NaBH4 produced the corresponding alcohols. After purification, both HMF-monoesters and their alcohol derivatives were determined for their solubility, cetane index, heat of combustion, viscosity, and specific gravity. HMF-Capric (1-C10), HMF-Oleic (1-C18:1), HMF-Caprylic-OH (2-C8), and HMF-Oleic-OH (2-C18:1) were soluble in a neat diesel fuel. The observed highest cetane index and heat of combustion of 1-C10 and 1-C18:1 were evaluated for combustion characteristics in a single-cylinder compression ignition engine. The diesel fuel containing 3% 1-C10 displayed comparable properties during burning in terms of thermal efficiency, cylinder pressure, and heat release rate with respect to the neat diesel fuel (D100) for all usage engine speeds. In general, all tested fuels initiated their burning onset with a similar ignition delay period. The 3% 1-C10-blended diesel fuel emitted slightly higher smoke opacity but an equivalent nitric oxide level compared to those of D100. The HMF-Capric (1-C10) synthesized in this study represents a promising additive for diesel fuel. Blended fuel lubricity and other unregulated emissions upon broader engine test cycles are suggested to be accomplished in future work.
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Affiliation(s)
- Ob Nilaphai
- ATAE
Research Unit, Department of Mechanical Engineering, Faculty of Engineering
at Sriracha, Kasetsart University, Thung Sukhla, Chon Buri 20230, Thailand
| | - Sukanya Thepwatee
- Department
of Industrial Chemistry, Faculty of Applied Science, King Mongkut’s University of Technology North Bangkok, Bangkok 10800, Thailand
| | - Piriya Kaeopookum
- Nuclear
Technology Research and Development Center, Thailand Institute of Nuclear Technology, Ongkarak, Nakhon Nayok 26120, Thailand
| | | | - Chonticha Wongchaichon
- Department
of Basic Science and Physical Education, Faculty of Science at Sriracha, Kasetsart University, Tung Sukla, Chon Buri 20230, Thailand
| | - Onnicha Rodjang
- Department
of Basic Science and Physical Education, Faculty of Science at Sriracha, Kasetsart University, Tung Sukla, Chon Buri 20230, Thailand
| | - Prapapron Pudsong
- Department
of Basic Science and Physical Education, Faculty of Science at Sriracha, Kasetsart University, Tung Sukla, Chon Buri 20230, Thailand
| | - Wanida Singhapon
- Department
of Basic Science and Physical Education, Faculty of Science at Sriracha, Kasetsart University, Tung Sukla, Chon Buri 20230, Thailand
| | - Thanakorn Burerat
- ATAE
Research Unit, Department of Mechanical Engineering, Faculty of Engineering
at Sriracha, Kasetsart University, Thung Sukhla, Chon Buri 20230, Thailand
| | - Siriporn Kamtaw
- ATAE
Research Unit, Department of Mechanical Engineering, Faculty of Engineering
at Sriracha, Kasetsart University, Thung Sukhla, Chon Buri 20230, Thailand
| | - Sathaporn Chuepeng
- ATAE
Research Unit, Department of Mechanical Engineering, Faculty of Engineering
at Sriracha, Kasetsart University, Thung Sukhla, Chon Buri 20230, Thailand
| | - Sopanat Kongsriprapan
- Department
of Basic Science and Physical Education, Faculty of Science at Sriracha, Kasetsart University, Tung Sukla, Chon Buri 20230, Thailand
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Cambraia MVS, Barbosa MS, Soares CMF, Carvalho AKF, Mendes AA. Process optimization for enzymatic production of a valuable biomass-based ester from levulinic acid. Bioprocess Biosyst Eng 2023; 46:53-67. [PMID: 36409316 DOI: 10.1007/s00449-022-02813-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/31/2022] [Accepted: 11/09/2022] [Indexed: 11/22/2022]
Abstract
The enzymatic production of isoamyl levulinate via esterification of isoamyl alcohol (IA) and levulinic acid (LA), a biomass-based platform chemical with attractive properties, in a solvent system has been performed in this study. For such a purpose, a low-cost liquid lipase (Eversa® Transform 2.0) immobilized by physical adsorption via hydrophobic interactions (mechanism of interfacial activation) on mesoporous poly(styrenene-divinylbenzene) (PSty-DVB) beads was used as heterogeneous biocatalyst. It was prepared at low ionic strength (5 mmol.L-1 buffer sodium acetate pH 5.0) and 25 ℃ using an initial protein loading of 40 mg.g-1 of support. Maximum protein loading of 31.2 ± 2.8 mg.g-1 of support and an immobilization yield of 83% was achieved. The influence of relevant factors (biocatalyst concentration and reaction temperature) on ester production was investigated using a central composite rotatable design (CCRD). Maximum acid conversion percentage of 65% was achieved after 12 h of reaction at 40 °C, 20% of mass of heterogeneous biocatalyst per mass of reaction mixture (20% m.m-1), and LA:IA molar ratio of 1:1.5 in a methyl isobutyl ketone (MIBK) medium. The biocatalyst retained around of 30% of its initial activity after five consecutive esterification batches under optimal experimental conditions. The proposed experimental procedure can be considered as an acceptable green process (EcoScale score of 66.5), in addition to the fact that a new strategy is proposed to sustainably produce a valuable industrial ester (isoamyl levulinate) from biomass-based materials using an immobilized and low-cost commercial lipase as catalyst.
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Affiliation(s)
- Marcus V S Cambraia
- Graduate Program in Biotechnology, Federal University of Alfenas, Alfenas, MG, 37130-001, Brazil.,Institute of Chemistry, Federal University of Alfenas, Alfenas, MG, 37130-001, Brazil
| | - Milson S Barbosa
- Tiradentes University, Av. Murilo Dantas 300, Farolândia, Aracaju, Sergipe, 49032-490, Brazil.,Institute of Technology and Research, Av. Murilo Dantas 300, Farolândia, Aracaju, Sergipe, 49032-490, Brazil
| | - Cleide M F Soares
- Tiradentes University, Av. Murilo Dantas 300, Farolândia, Aracaju, Sergipe, 49032-490, Brazil.,Institute of Technology and Research, Av. Murilo Dantas 300, Farolândia, Aracaju, Sergipe, 49032-490, Brazil
| | - Ana K F Carvalho
- Graduate Program in Biotechnology, Federal University of Alfenas, Alfenas, MG, 37130-001, Brazil.,Institute of Chemistry, Federal University of Alfenas, Alfenas, MG, 37130-001, Brazil
| | - Adriano A Mendes
- Graduate Program in Biotechnology, Federal University of Alfenas, Alfenas, MG, 37130-001, Brazil. .,Institute of Chemistry, Federal University of Alfenas, Alfenas, MG, 37130-001, Brazil.
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