On Comparing Packed Beds and Monoliths for CO2 Capture from Air Through Experiments, Theory, and Modeling

This study compares the performance of amine-functionalized γ-alumina sorbents in the form of 3 mm γ-alumina pellets and of a γ-alumina wash-coated monolith for CO2 capture for direct air capture (DAC). Breakthrough experiments were conducted on the two contactors to analyze the adsorption kinetics and performance for different gas feeds. A constant pattern analysis revealed dominant mass transfer resistances in the gas film and in the pores, with axial dispersion also observed, particularly at higher concentrations. A 1D, physical model was used to fit the experiments and thus to estimate mass transfer and axial dispersion coefficients, which appear to be consistent with the hypotheses derived from constant pattern analysis. A dual kinetic model to describe mass transfer was found to better describe the tail behavior in the monolith, whereas a pseudo-first-order model was sufficient to describe breakthroughs on packed beds. A substantial two-order magnitude decrease in mass transfer coefficients was noted when reducing the feed concentration from 5.6% to 400 ppm CO2, thus underscoring the significant mass transfer limitations observed in DAC. Comparison between the contactors revealed notably higher mass transfer coefficients in the monolith compared to the packed beds, which are attributed to shorter diffusion lengths and lower equilibrium capacity. While the faster mass transfer coefficients observed in the monolith experiments led to reduced specific energy consumption and increased adsorption productivity compared to the packed bed at 400 ppm, no significant improvement was observed for the same process at the higher concentration of 5.6% CO2 in the feed. This finding highlights the need to tailor the contactor design to the specific gas separation requirements. This research contributes to the understanding and quantification of mass transfer kinetics at DAC concentrations in both packed bed and monolith contactors. It demonstrates the crucial role of the contactor in DAC systems and the importance of optimizing the adsorption step to enhance productivity and DAC performance.

Analysis of commonly used batch adsorption kinetic models derived from mass transfer-based modelling

Modelling of liquid-solid batch adsorption based on mass transfer and conservation equations results in differential equations that may have or not an analytical solution. Even when analytical solutions are available, several simplified models can be considered for evaluating kinetic data of batch adsorption experiments. However, these simplified models are commonly used regardless of the premises considered in its development, and the analysis of the kinetic experiments based on these simplified models may be severely compromised. For this reason, this work presents a detailed development of the phenomenological models, and the hypotheses considered in its development are clearly stated. Typical simplified models derived from the phenomenological ones are obtained, and the conditions considered in the simplification are critically assessed. It was observed that the simplified models fail mainly for considering the concentration of the bulk phase constant over time or considering a linear adsorption isotherm. It must be emphasised that even when phenomenological models must be solved through numerical procedures, its use must be preferred, since the agreement with model premises and experimental conditions are closer, ensuring the quality of the kinetic data analysis.

Adsorption of Hydrogen Sulfide at Low Temperatures Using an Industrial Molecular Sieve: An Experimental and Theoretical Study

In the work presented herein, a joint experimental and theoretical approach has been carried out to obtain an insight into the desulfurization performance of an industrial molecular sieve (IMS), resembling a zeolitic structure with a morphology of cubic crystallites and a high surface area of 590 m² g^-1, with a view to removing H₂S from biogas. The impact of temperature, H₂S inlet concentration, gas matrix, and regeneration cycles on the desulfurization performance of the IMS was thoroughly probed. The adsorption equilibrium, sorption kinetics, and thermodynamics were also examined. Experimental results showed that the relationship between H₂S uptake and temperature increase was inversely proportional. Higher H₂S initial concentrations led to lower breakpoints. The presence of CO₂ negatively affected the desulfurization performance. The IMS was fully regenerated after 15 adsorption/desorption cycles. Theoretical studies revealed that the Langmuir isotherm better described the sorption behavior, pore diffusion was the controlling step of the process (Bangham model), and that the activation energy was 42.7 kJ mol^-1 (physisorption). Finally, the thermodynamic studies confirmed that physisorption predominated.

Monolith Metal-Oxide-Supported Catalysts: Sorbent for Environmental Application

The emission of untreated environmental harmful gases such as sulfur and nitrogen oxide (SOx and NOx) emissions is considered old fashioned, since industries are compelled by governments and legislations to meet the minimum threshold before emitting such substances into the atmosphere. Numerous research has been done and is ongoing to come up with both cost-effective equipment and regenerable catalysts that are adsorbent—or with enhanced sorption capacity—and with safer disposal methods. This work presents the general idea of a monolith/catalyst for environmental application and the technicality for improving the surface area for fast and efficient adsorption–desorption reactions. The chemical reactions, adsorption kinetics, and other properties, including deactivation, regeneration, and the disposal of a catalyst in view of environmental application, are extensively discussed.

Critical Comparison of Structured Contactors for Adsorption-Based Gas Separations

Recent advances in adsorptive gas separations have focused on the development of porous materials with high operating capacity and selectivity, useful parameters that provide early guidance during the development of new materials. Although this material-focused work is necessary to advance the state of the art in adsorption science and engineering, a substantial problem remains: how to integrate these materials into a fixed bed to efficiently utilize the separation. Structured sorbent contactors can help manage kinetic and engineering factors associated with the separation, including pressure drop, sorption enthalpy effects, and external heat integration (for temperature swing adsorption, or TSA). In this review, we discuss monoliths and fiber sorbents as the two main classes of structured sorbent contactors; recent developments in their manufacture; advantages and disadvantages of each structure relative to each other and to pellet packed beds; recent developments in system modeling; and finally, critical needs in this area of research.

Multiple-relaxation-time lattice Boltzmann simulation for flow, mass transfer, and adsorption in porous media

In this paper, to predict the dynamics behaviors of flow and mass transfer with adsorption phenomena in porous media at the representative elementary volume (REV) scale, a multiple-relaxation-time (MRT) lattice Boltzmann (LB) model for the convection-diffusion equation is developed to solve the transfer problem with an unsteady source term in porous media. Utilizing the Chapman-Enskog analysis, the modified MRT-LB model can recover the macroscopic governing equations at the REV scale. The coupled MRT-LB model for momentum and mass transfer is validated by comparing with the finite-difference method and the analytical solution. Moreover, using the MRT-LB method coupled with the linear driving force model, the fluid transfer and adsorption behaviors of the carbon dioxide in a porous fixed bed are explored. The breakthrough curve of adsorption from MRT-LB simulation is compared with the experimental data and the finite-element solution, and the transient concentration distributions of the carbon dioxide along the porous fixed bed are elaborated upon in detail. In addition, the MRT-LB simulation results show that the appearance time of the breakthrough point in the breakthrough curve is advanced as the mass transfer resistance in the linear driving force model increases; however, the saturation point is prolonged inversely.

Assessment of SOC adsorption prediction in activated carbon filtration based on Freundlich coefficients calculated from compound properties

Three models using compound properties to calculate Freundlich constants for adsorption of SOCs on activated carbon were evaluated using data obtained from the literature and in our own experiments.