Recent advancements in the use of plastics as a carbon source for carbon nanotubes synthesis - A review

Plastics, which majorly consist of polypropylene (PP), polyethylene (linear low-density polyethylene (LLDPE), low-density polyethylene (LDPE) and high-density polyethylene (HDPE)), polystyrene (PS), polyvinyl chloride (PVC), polyethylene terephthalate (PET), etc., are the most abundant municipal solid wastes (MSW). They have been utilized as a cheap carbon feedstock in the synthesis of carbon nanotubes (CNTs) because of their high hydrocarbon content, mainly carbon and hydrogen, especially for the polyolefins. In this review, the detailed progress made so far in the use of plastics (both waste and virgin) as cheap carbon feedstock in the synthesis of CNTs (only) over the years is studied. The primary aim of this work is to provide an expansive landscape made so far, especially in the areas of catalysts, catalyst supports, and the methods employed in their preparations and other operational growth conditions, as well as already explored applications of plastic-derived CNTs. This is to enable researchers to easily access, understand, and summarise previous works done in this area, forging ahead towards improving the yield and quality of plastic-derived CNTs, which could extend their market and use in other purity-sensitive applications.

Recent advances in carbon-based materials for high-performance perovskite solar cells: gaps, challenges and fulfillment

Presently, carbon-based nanomaterials have shown tremendous potential for energy conversion applications. Especially, carbon-based materials have emerged as excellent candidates for the fabrication of halide perovskite-based solar cells, which may lead to their commercialization. In the last decade, PSCs have rapidly developed, and these hybrid devices demonstrate a comparable performance to silicon-based solar cells in terms of power conversion efficiency (PCE). However, PSCs lag behind silicon-based solar cells due to their poor stability and durability. Generally, noble metals such gold and silver are employed as back electrode materials during the fabrication of PSCs. However, the use of these expensive rare metals is associated with some issues, urgently necessitating the search for cost-effective materials, which can realize the commercial applications of PSCs due to their interesting properties. Thus, the present review shows how carbon-based materials can become the main candidates for the development of highly efficient and stable PSCs. Carbon-based materials such as carbon black, graphite, graphene nanosheets (2D/3D), carbon nanotubes (CNTs), carbon dots, graphene quantum dots (GQDs) and carbon nanosheets show potential for the laboratory and large-scale fabrication of solar cells and modules. Carbon-based PSCs can achieve efficient and long-term stability for both rigid and flexible substrates because of their high conductivity and excellent hydrophobicity, thus showing good results in comparison to metal electrode-based PSCs. Thus, the present review also demonstrates and discusses the latest state-of-the-art and recent advances for carbon-based PSCs. Furthermore, we present perspectives on the cost-effective synthesis of carbon-based materials for the broader view of the future sustainability of carbon-based PSCs.

Conversion of pyrolytic non-condensable gases from polypropylene co-polymer into bamboo-type carbon nanotubes and high-quality oil using biochar as catalyst

The conversion of low-value plastic waste into high-value products such as carbon nanomaterial is of recent interest. In the current study, the non-condensable pyrolysis gases, produced from Polypropylene Copolymer (PPC) feedstock, was converted into bamboo-type carbon nanotubes (BCNTs) through catalytic chemical vapour deposition using biochar. Experiments were conducted in a three-zone furnace fixed bed reactor, where PPC was pyrolysed in the second zone and carbon nanotubes (CNTs) growth was eventuated in the third zone. The effects of different growth temperatures (500, 700, 900 °C) and biochar particle sizes (nanoparticle as well as 0-100 and 100-300 μm) were investigated to optimise the production of hydrogen and the yield of carbon nanotubes on the biochar surface. Biochar samples used in the synthesis of CNTs were obtained from the pyrolysis of saw dust at 700 °C in a muffle furnace. Analyses performed by using Scanning electron microscopy, Transmission electron microscopy, X-ray diffraction, and Raman spectroscopy techniques suggested that the best crystalline structure of CNTs were obtained at 900 °C with nano-sized biochar as a catalyst. The strong gas-solid contact and void fraction of nano-sized particles enhances the diffusion-precipitation mechanism, leading to the growth of CNTs. The nano-sized biochar increased hydrogen production at 900 °C and reduced the polycyclic aromatic hydrocarbons content in oil to only 1%, which is advantageous for further utilisation. Therefore, the production of high-value CNTs from waste plastic using low-cost biochar catalyst can be a sustainable approach in the management of waste plastic while participating in the circular economy.

Hierarchical porous carbon materials obtained by Cu-Al double hydroxide templates with high gravimetric and volumetric capacitance

The hard-template method belongs to an effective route for preparing porous carbon materials with ideal hierarchical pores. In this work, a kind of hierarchical porous carbon (HPC) with high gravimetric and volumetric capacitance is fabricated by the use of Al-Cu double hydroxides (Al-Cu DHs) as hard templates and polyethylene glycol-200 as carbon precursors. It is found that the Al/Cu molar ratio has a profound influence on the morphology and composition of Al-Cu DHs and the obtained hierarchical porous architecture of HPCs owing to the template and catalyst functions of both Cu and Al₂O₃. For Al/Cu molar ratios of 5:1 and 7:1, the prepared HPC-05 and HPC-07 display a large specific surface area and appropriate hierarchical porous architecture. They can be used as the electrode materials of supercapacitors without any activation. The HPC-05 exhibits gravimetric capacitance (296.9 F g^-1) and high volumetric capacitance (183.3 F cm^-3). Moreover, the capacitance retention is 105% in 1 M Na₂SO₄electrolyte with an ultrahigh gravimetric energy density of 16.32 W h kg^-1and a volumetric energy density of 10.09 W h l^-1. This paper provides a tunable double-hydroxide-template way to construct HPC materials with high gravimetric and volume capacitance.

Sol-Gel-Prepared Ni-Mo-Mg-O System for Catalytic Transformation of Chlorinated Organic Wastes into Nanostructured Carbon

The present work aimed to prepare Ni-Mo particles distributed within the MgO matrix. With this purpose in mind, a ternary Ni-Mo-Mg oxide system was synthesized by a sol-gel approach. The samples were studied by low-temperature nitrogen adsorption, X-ray diffraction analysis, and transmission electron microscopy equipped with energy dispersive X-ray analysis. Both the nickel and molybdenum species in the prepared samples were characterized by a fine and uniform distribution. The diffraction pattern of the ternary system was predominantly represented by the MgO reflections. The catalytic activity of the samples was tested in the decomposition of 1,2-dichloroethane used as a representative of the chlorinated organic wastes. The nanostructured carbon filaments resulting from the decomposition of the halogenated substrate were found to be characterized by a narrow diameter distribution, according to the transmission electron microscopy data, thus confirming the fine distribution of the active Ni-Mo particles. The results obviously show the advantages of the sol-gel technique for obtaining efficient catalysts.

Waste-Derived Nanoparticles: Synthesis Approaches, Environmental Applications, and Sustainability Considerations

For the past few decades, a plethora of nanoparticles have been produced through various methods and utilized to advance technologies for environmental applications, including water treatment, detection of persistent pollutants, and soil/water remediation, amongst many others. The field of materials science and engineering is increasingly interested in increasing the sustainability of the processes involved in the production of nanoparticles, which motivates the exploration of alternative inputs for nanoparticle production as well as the implementation of green synthesis techniques. Herein, we start by overviewing the general aspects of nanoparticle synthesis from industrial, electric/electronic, and plastic waste. We expand on critical aspects of waste identification as a viable input for the treatment and recovery of metal- and carbon-based nanoparticles. We follow-up by discussing different governing mechanisms involved in the production of nanoparticles, and point to potential inferences throughout the synthesis processes. Next, we provide some examples of waste-derived nanoparticles utilized in a proof-of-concept demonstration of technologies for applications in water quality and safety. We conclude by discussing current challenges from the toxicological and life-cycle perspectives that must be taken into consideration before scale-up manufacturing and implementation of waste-derived nanoparticles.

Catalytic Preparation of Carbon Nanotubes from Waste Polyethylene Using FeNi Bimetallic Nanocatalyst

In this work, carbon nanotubes (CNTs) were synthesized by catalytic pyrolysis from waste polyethylene in Ar using an in-situ catalyst derived from ferric nitrate and nickel nitrate precursors. The influence factors (such as temperature, catalyst content and Fe/Ni molar ratio) on the formation of CNTs were investigated. The results showed that with the temperature increasing from 773 to 1073 K, the carbon yield gradually increased whereas the aspect (length-diameter) ratio of CNTs initially increased and then decreased. The optimal growth temperature of CNTs was 973 K. With increasing the Fe/Ni molar ratio in an FeNi bimetallic catalyst, the yield of CNTs gradually increased, whereas their aspect ratio first increased and then decreased. The optimal usage of the catalyst precursor (Fe/Ni molar ratio was 5:5) was 0.50 wt% with respect to the mass of polyethylene. In this case, the yield of CNTs reached as high as 20 wt%, and their diameter and length were respectively 20–30 nm, and a few tens of micrometers. The simple low-cost method developed in this work could be used to address the environmental concerns about plastic waste, and synthesize high value-added CNTs for a range of future applications.

Effect of Mo on the catalytic activity of Ni-based self-organizing catalysts for processing of dichloroethane into segmented carbon nanomaterials

A series of micro-disperse Ni-Mo alloys with the sponge-like structure was prepared by a simultaneous precipitation method followed by sintering of the sediment in H₂ atmosphere at 800 °C. According to XRD data, the formation of single-phase solid solution Ni_1-xMo_x took place for the samples with Mo content of 0.6–8.3 wt.%. Synthesized samples were studied in a process of the catalytic CVD of C₂H₄Cl₂ at 550–700 °C. In situ kinetic studies of carbon deposition process were carried out in a flow gravimetric setup equipped with McBain balances. An interaction of Ni-Mo alloys with C₂H₄Cl₂ is accompanied by their rapid disintegration with formation of disperse active particles catalyzing the growth of carbon nanomaterials (CNM). The strong boosting effect of Mo on the catalytic performance of Ni was revealed. The maximum yield of CNM product (8.3 wt.% Mo, 600 °C, 120 min) was as high as 45 g/g_M. The study on effect of the reaction temperature on the CNM yield allowed one to define an optimal temperature regime. The impact of Mo concentration upon the morphology, structural features and textural properties of the produced carbon fibers was investigated by means of SEM, TEM, Raman spectroscopy and low-temperature nitrogen adsorption. The role of chemisorbed chlorine species in a pulse-to-pulse regime of the segmented carbon filaments formation was discussed.

Foamed graphene flakes from the one-step pyrolysis of PEG/MgO composites for supercapacitors and lithium-ion batteries

Facile preparation of foamed graphene flakes via a one-step pyrolysis of polyethylene glycol-200/MgO and their application in supercapacitors and LIBs.

Synthesis of Carbon Nanotube Arrays with High Aspect Ratio via Ni-Catalyzed Pyrolysis of Waste Polyethylene

Carbon nanotube (CNT) arrays 30–50 nm in diameter and with a length of several micrometers were prepared by catalytic pyrolysis of waste polyethylene in Ar at 773−1073 K using nickel dichloride as a catalyst precursor. X-ray diffraction (XRD), scanning electron microscopy (SEM), Raman spectrometry (Raman), a vibrating-sample magnetometer (VSM), and nitrogen adsorption/desorption were used to investigate the effects of the pyrolysis temperature and catalyst contents on the preparation of the aligned CNTs. As results, the as-obtained CNTs had an outer diameter of 30 nm, a wall thickness of 10 nm, and a length of about 50 μm, and their aspect ratio was high up to 1500. The aligned CNTs containing 0.75 wt% Ni prepared at 973 K exhibited good adsorption performance for methylene blue (MB); furthermore, benefiting from the special magnetic properties of residual Ni catalysts, the as-obtained CNTs could be easily magnetically recycled from the treated solution after adsorption.