Influences of surface defects on the laser-induced damage performances of KDP crystal

Formation mechanism of DKDP surface in single point diamond fly-cutting process and the resulting degradation of laser-induced damage performance

Laser damage performance of DKDP (KD_2xH_2(1-x)PO₄) crystal is largely determined by the surface microstructures generated in the manufacturing process, more specifically, single point diamond fly-cutting process. However, because of the lack of knowledge about the formation mechanism and damage performance of the microstructures, laser induced damage of DKDP crystal remains a key issue limiting the output energy of the high power laser systems. In this paper, the influence of fly-cutting parameters on the generation of DKDP surface and the underlying material deformation mechanism have been investigated. Except for cracks, two kinds of new microstructures, namely micro grains and ripples, have been found on the processed DKDP surfaces. GIXRD, nano-indentation and nano-scratch test results prove that the micro grains are generated by the slip motion of the crystal, while the simulation results show that the cracks are induced by the tensile stress formed behind the cutting edge. Moreover, the formation of micro grains can facilitate the plastic chip flow through the mechanism of grain boundary sliding, which will further lead to a periodic fluctuation of the chip separation point and the formation of micro ripples. Finally, laser damage test results demonstrate that cracks will degrade the damage performance of DKDP surface significantly, while the formation of micro grains and micro ripples has little impact. The results of this study can deepen the understanding of the formation mechanism of the DKDP surface during the cutting process and provide guidance to improve the laser-induced damage performance of the crystal.

Noncritical phase-matching fourth- and fifth-harmonic generation of 1077 nm laser using KDP-family crystals

We systematically demonstrated the angular and temperature acceptances of noncritical phase-matching (NCPM) fourth- and fifth-harmonic generation (FHG and FiHG) of a 1077 nm laser in NH₄H₂PO₄ (ADP), KH₂PO₄ (KDP), and KD₂PO₄ (DKDP) crystals. In this work, a new, to the best of our knowledge, laser frequency with a wavelength of 1077 nm was generated by optical parametric amplification, in which the pump light (526.3 nm) was generated by the frequency doubling of a Nd:YLF laser (1052.7 nm), and the signal light was a Yb:YAG laser (1029.5 nm). Subsequently, the 1077 nm laser was used as the fundamental wave for FHG and FiHG to obtain a deep-ultraviolet laser source. For ADP and DKDP crystals, NCPM FHG of a 1077 nm laser was realized at 74.0^∘C and 132.5^∘C, respectively, and large angular acceptances of 59.8 and 61.6 mrad were measured. For the FiHG, NCPM was realized in a KDP crystal at 48.5^∘C with an angular acceptance of 56.4 mrad. The results pave the way for high-energy and high-power deep-ultraviolet laser generation using KDP-family crystals under noncryogenic conditions.

Novel abrasive-free jet polishing for Bulk single-crystal KDP with a low viscosity microemulsion

In present work, the abrasive-free jet polishing (AFJP) of bulk single-crystal KDP was first fulfilled, when using a newly-designed low-viscosity microemulsion as the AFJP fluid. The novel AFJP fluid shows a typical water-in-oil structure, in which the water cores uniformly distribute in the BmimPF6 IL, with a particle size of about 20-25 nm. What's more, the AFJP fluid is a controllable and selective non-abrasive jet fluid that the shape of the removal function is regular and smooth, presenting a similar Gaussian function, meanwhile, the dispersion coefficient of the removal rate is only 1.9%. Finally, the surface quality of the bulk single-crystal KDP is further improved by AFJP, meanwhile, the subsurface damage is first obviously mitigated.

Recent Advances in Laser-Induced Surface Damage of KH2PO4 Crystal

As a hard and brittle material, KDP crystal is easily damaged by the irradiation of laser in a laser-driven inertial confinement fusion device due to various factors, which will also affect the quality of subsequent incident laser. Thus, the mechanism of laser-induced damage is essentially helpful for increasing the laser-induced damage threshold and the value of optical crystal elements. The intrinsic damage mechanism of crystal materials under laser irradiation of different pulse duration is reviewed in detail. The process from the initiation to finalization of laser-induced damage has been divided into three stages (i.e., energy deposition, damage initiation, and damage forming) to ensure the understanding of laser-induced damage mechanism. It is clear that defects have a great impact on damage under short-pulse laser irradiation. The burst damage accounts for the majority of whole damage morphology, while the melting pit are more likely to appear under high-fluence laser. The three stages of damage are complementary and the multi-physics coupling technology needs to be fully applied to ensure the intuitive prediction of damage thresholds for various initial forms of KDP crystals. The improved laser-induced damage threshold prediction can provide support for improving the resistance of materials to various types of laser-induced damage.

Atomic dynamics of stress-induced lattice misalignment structures in a KDP subsurface

We present an ab initio molecular dynamics study of the thermal stability and dynamics behaviors of lattice misalignment structures (LMSs) in the subsurface layers of KH₂PO₄ (KDP) crystals. The dehydration process at the atomic scale is observed in the LMS system, which is the same as that in a perfect KDP crystal. However, the paths entering the dehydration process are various. The interesting result is that compared with a perfect KDP crystal, many new paths appear in the LMS system, and even in the same paths, the dehydration is more likely to happen in the LMS system. This leads to a dramatic increase in the dehydration numbers in the LMS system, for which the reasons are given in terms of structural deformation and/or uneven distribution of protons. The results elucidate the underlying atomic mechanism of the effect of LMS defects on the thermal stability of KDP material.

Compared with perfect KDP (PS), the dehydration paths and dehydration numbers in the lattice misalignment structures (LMS₁, LMS₂) increase significantly.

Effect of laser pulse duration and fluence on DKDP crystal laser conditioning

The impact of laser conditioning (LC) fluence and pulse duration on nanosecond (ns) laser damage performance of deuterated potassium dihydrogen phosphate (DKDP) crystal is studied. The result shows that higher LC fluence leads to a better damage resistance. In general, the sub-nanosecond LC effect is better than the nanosecond LC. However, in the range of 0.3 ns to 0.8 ns, the pulse duration has no obvious impact on the LC effect. An ultra-fast process characterization technology is employed to demonstrate that the cleaning effect of the protuberance defects on the surface is one of sub-ns LC mechanism. Eventually, a couple of optimized LC parameters that doubled the maximum damage threshold of DKDP crystal is proposed.

Combined modulation of incident laser light by multiple surface scratches and their effects on the laser damage properties of KH2PO4 crystal

Manufacturing-induced surface defects are deemed as a potential source, leading the laser-induced damage threshold (LIDT) of the actual KDP crystal optics to be much lower than the intrinsic one. However, the underlying mechanisms have not been fully recognized. We explore the combined modulation of incident laser light by multiple scratches and their effects on laser damage performance of KDP optics by modeling the light intensifications and performing a laser damage test. Under the combined modulation of multiple scratches, enhanced hot spots are generated due to the focusing effects of convex lens profiles surrounded by the neighboring scratches. The combined modulation actions are much stronger than that of a single scratch. The relative light intensities (I_Rs) caused by multiple scratches can reach up to two times, and the number of hot spots (IPs) are four times as large as those by a single scratch. The I_Rs exhibit a general, increasing tendency as the scratch density increases. But for the case of double total reflections of rear-surface scratches, the totally reflected lights are transmitted through neighboring scratches, resulting in decreasing tendency of I_Rs. The tested LIDTs and optical transmittances of multiple scratches present a gradual, decreasing tendency with the increase of scratch density, which agrees with the simulation results. Besides, the simulated light intensifications could well explain the locations of laser damage, which further verify the role of multiple scratches in lowering the laser damage resistance.

Simulation of the nanosecond-pulse laser damage of KDP surface by the smoothed particle hydrodynamics method

We present a simulation method to reproduce the damage crater formation and particle ejection phenomena observed in the laser-induced surface damage process of potassium dihydrogen phosphate (KDP) crystals. Based on the smoothed particle hydrodynamics method, which is commonly used for solving shock and blast problems, equivalent explosion simulation models of the laser-induced damage process have been established. Moreover, laser damage experiments combined with time-resolved techniques are performed on KDP surfaces to investigate the impact of laser fluences on the shockwave propagation and the particle ejection speed. We find that the simulation models can predict the laser-induced damage behaviors of the KDP crystal, which verifies the validity of the proposed method.

Atomic scale study of stress-induced misaligned subsurface layers in KDP crystals

We carried out ab initio calculations to study the atomic configuration, band structure and optical absorption of the lattice misalignment structure (LMS) in a subsurface layer of a machined KH₂PO₄ (KDP) crystal. By varying the different degrees of misalignment, the changes in the corresponding atomic position and bond and energy are obtained, and their correlations are analysed in detail. The results indicate that in the LMS evolution, the variation in the proton distribution around the oxygen atoms plays an important role, and many local stable LMSs appear. Interestingly, at a certain misalignment value, the total system energy of the local stable LMS is near that of a perfect KDP crystal. For some local stable LMSs, the electronic and optical properties related to the laser damage threshold (LDT) of KDP are further studied. The results show that in comparison with a perfect KDP crystal, the band gaps of local stable LMSs at some certain misalignment values become narrow, and their optical absorption curves produce an obvious redshift. These facts demonstrate that the emergence of the LMS could have a significant impact on the optical absorption of the KDP material and thus affect the LDT of KDP under certain working conditions.

Investigation of the laser-induced surface damage of KDP crystal by explosion simulation

Under nanosecond pulse irradiation, laser-induced damage of Potassium Dihydrogen Phosphate (KDP) crystal is a multi-physical coupling process which mainly includes energy absorption by precursor defects, temperature and pressure rise in the absorption center, and subsequent micro-explosion event. Till now, related research work mainly focuses on modeling the energy absorption stage and determining the temperature or pressure in the absorption center, but knowledge about the explosion stage is rather limited. In this paper, laser-induced damage of KDP crystal has been investigated through explosion simulation. According to the laser damage test results and morphologies of the damage craters, typical precursor defects inducing KDP surface damage have been determined. Based on the knowledge, equivalent explosion simulation models of the laser damage process have been established to reproduce damage crater formation and shockwave propagation. Finally, laser damage experiments, combined with time resolved techniques, have been utilized to investigate the variation of damage crater size and shockwave speed with laser fluences. Simulation results given by single core explosion models agree well with the experimental results at fluences lower than 60 J/cm², while a multicore explosion model is needed to reliably simulate damage crater formation at higher fluences.

Theoretical modeling and analysis of material removal characteristics for KDP crystal in abrasive-free jet processing

Traditional KDP polishing methods, such as magnetorheological finishing (MRF), ion-beam figuring (IBF), and chemical mechanical polishing (CMP), are limited by either hard-to-remove residual particles, unavoidable heating effect, or applicability that is restricted to large-sized KDP. The abrasive-free jet polishing (AFJP) is regarded as a promising polishing method that can circumvent the above issues. KDP AFJP makes use of a thermodynamically and kinetically stable ionic liquid (IL) microemulsion that contains nanometer range water droplets evenly dispersed in the non-aqueous carrier liquid. The sprayed out nanoscale water droplets can remove material through dissolution. In this paper, the normal impinging of a nanoscale water droplet on the KDP surface is investigated. And then a materials removal model is proposed for water droplets. This model considers two major modes, namely deformation of a water droplet in compressing and deformation restoring of a water droplet in slipping process. Finally, KDP AFJP spot experiments were then conducted to validate the model veracity. The proposed model fits well with the simulation and experimental results which further suggest KDP AFJP's feasibility. This proposed model provides a good explanation for KDP AFJP's removal mechanism.

Study of morphological feature and mechanism of potassium dihydrogen phosphate surface damage under a 351 nm nanosecond laser

The surface damage morphology of potassium dihydrogen phosphate (KDP) crystal under 351 nm nanosecond laser irradiation is studied, and the formation mechanisms of each damage type are discussed. There are three unique types of KDP surface damage, namely, crack, shell, and crater, under the fluence between 5 and 15  J/cm². The fracture feature of crack type damage indicates the pure mechanic process during laser exposure. Some cracks result in the upwarp of the material with a height of 0.1-0.5 μm. The shell is a most typical damage morphology with a proportion as large as about 80%. The transverse size of shell ranges from 5 to 82 μm, related to the fluence. The crater has a distinguished core structure related to the high-temperature process. The evidence of dehydration reaction is found in the core by energy dispersive spectrometer semiquantitative analysis. Internal morphology analysis with a focused ion beam suggests that the crack and shell damage originate from the surface or subsurface machining defects, while the crater damage is mainly due to material bulk defects.