Probability of growth of small damage sites on the exit surface of fused silica optics

Separation and Analysis of Connected, Micrometer-Sized, High-Frequency Damage on Glass Plates due to Laser-Accelerated Material Fragments in Vacuum

In this paper, we present a new processing method, called MOSES-Impacts, for the detection of micrometer-sized damage on glass plate surfaces. It extends existing methods by a separation of damaged areas, called impacts, to support state-of-the-art recycling systems in optimizing their parameters. These recycling systems are used to repair process-related damages on glass plate surfaces, caused by accelerated material fragments, which arise during a laser-matter interaction in a vacuum. Due to a high number of impacts, the presented MOSES-Impacts algorithm focuses on the separation of connected impacts in two-dimensional images. This separation is crucial for the extraction of relevant features such as centers of gravity and radii of impacts, which are used as recycling parameters. The results show that the MOSES-Impacts algorithm effectively separates impacts, achieves a mean agreement with human users of (82.0 ± 2.0)%, and improves the recycling of glass plate surfaces by identifying around 7% of glass plate surface area as being not in need of repair compared to existing methods.

Laser-induced damage growth of fused silica optics near growth threshold at 351 nm

Laser-induced damage growth on the exit surface of fused silica optics triggered by nanosecond pulses at 351 nm is widely described with exponential dynamics. In this Letter, a particular experimental setup allowed us to study damage growth with a large beam and fluences near damage growth threshold for a high number of shots. This allowed us to observe and characterize a regime with a slow and linear growth dynamic not documented in the literature and yet fundamental for the operation of high-power laser installations.

Full-scale optic designed for onsite study of damage growth at the Laser MegaJoule facility

Large fusion scale laser facilities aim at delivering megajoules laser energy in the UV spectrum and nanosecond regime. Due to the extreme laser energies, the laser damage of final optics of such beamlines is an important issue that must be addressed. Once a damage site initiates, it grows at each laser shot which decreases the quality of the optical component and spoil laser performances. Operation at full energy and power of such laser facilities requires a perfect control of damage kinetics and laser parameters. Monitoring damage kinetics involves onsite observation, understanding of damage growth process and prediction of growth features. Facilities are equipped with cameras dedicated to the monitoring of damage site growth. Here we propose to design and manufacture a dedicated full size optical component to study damage growth at increased energy, on the beamline, i.e. in the real environment of the optics on a large laser facility. Used for the first time in 2021, the growth statistics acquired by this approach at the Laser MegaJoule (LMJ) facility provides a new calibration point at a fluence less than 5 J cm^-2 and a flat-in-time pulse of 3 ns.

Rapid and Non-Destructive Repair of Fused Silica with Cluster Damage by Magnetorheological Removing Method

The damage repair of fused silica based on the CO₂ laser repair technique has been successfully applied in high-power laser systems in the controllable nuclear fusion field. However, this kind of repairing technique mainly focuses on large-scale laser damage with sizes larger than 200 μm, but ignores the influence of cluster small-scale damage with sizes smaller than 50 μm. In order to inhibit the growth of small-scale damage and further improve the effect of fused silica damage repair, this paper carried out a study on the repair of fused silica damage using the magnetorheological (MR) removing method. The feasibility of fused silica damage repairing was verified, and the evolution law of the number, morphology, and the surface roughness of small-scale damage were all analyzed. The results showed that the MR removing method was non-destructive compared to traditional repairing technologies. It not only effectively improved the whole damage repairing rate to more than 90%, but it also restored the optical properties and surface roughness of the damaged components in the repairing process. Based on the study of the MR removing repair law, a combined repairing process of 4 μm MR removal and 700 nm computer controlled optical surfacing (CCOS) removal is proposed. A typical fused silica element was experimentally repaired to verify the process parameters. The repairing rate of small-scale damage was up to 90.4%, and the surface roughness was restored to the level before repairing. The experimental results validate the effectiveness and feasibility of the combined repairing process. This work provides an effective method for the small-scale damage repairing of fused silica components.

Parametric study of laser-induced damage growth in fused silica optics with large beams at 351 nm. Part 1: stochastic approach

Both the rate and probability of the growth of laser-induced damage sites in fused silica depend on several parameters. In this two-part paper, we investigate the impact of the laser parameters on damage growth. In Part I, we present statistical measurements of damage growth at different energy densities, pulse durations, and initial damage sizes. In Part II, we use fractal analysis to quantify the evolution of the damage morphology as a function of the laser energy density and pulse duration. Damage initiation is performed using phase masks. These phase masks allow for the initiation of evenly spaced damage sites that can then be exposed to the same laser beam, and, therefore, the same pulse duration. This configuration allowed the study of damage growth in a large population of more than 5000 damage sites. The results clearly indicate that both the probability and the rate at which a damage site will grow strongly depend on the laser pulse duration. These differences can be explained by hypotheses that we have developed from an observation of the bulk damage morphology. Such observations will be presented in detail in the second part of this article.

Investigation of stress wave and damage morphology growth generated by laser-induced damage on rear surface of fused silica

In this study, stress wave and damage morphology on the rear surface of silica during laser induced damage with cumulative UV pump shots is investigated. Time resolved imaging system, along with stress induced birefringence detecting, is used to demonstrate the development of stress wave. The properties of three types of stress waves, namely, compressive wave (P-wave), shear wave (S-wave), and Rayleigh wave (R-wave) are recorded and studied during the damage process. The experimental and simulated results indicated that R-wave exhibits the highest intensity among all the three stress waves. Because the R-wave is mainly localized at the region near the surface, it is responsible for the mechanical damage along the surface; in addition, it rapidly increases the damage diameter, which was observed from the front view of the damage.

Morphological and damage growth characteristics of shell-type damage of fused silica optics induced by ultraviolet laser pulses

Under the radiation of a nanosecond pulse laser, the types of damage and damage profile of fused silica optics are closely related to the surface and subsurface defects of the component. Using the raster-scanning mode to measure the laser-induced damage threshold of fused silica optics, three different types and sizes of damage patterns are found, of which shell damage is the intermediate state and is a bridge connecting submicrometer-size damage and catastrophic damage. This paper mainly studies the mechanism and damage growth law of shell damage, analyzes the model of laser-induced shell damage, and discusses the probability and cause of shell-damage growth.

Research of laser-induced damage of aluminum alloy 5083 on micro-arc oxidation and composite coatings treatment

The laser-induced damage of aluminum alloy 5083 is affected by its surface treatment. Here, we investigate the effects of aluminum alloy's ability of laser-induced damage on micro-arc oxidation and composite coatings treatment. Results demonstrate a distinct difference of damage parameters on laser pulse duration at 355 nm between micro-arc oxidation and composite coatings treatment on aluminum alloy, including the laser-induced damage threshold, particulate pollutants for different surface treatment, and the damage morphology, respectively. We now find that the threshold of laser-induced damage is improved a lot through simulative calculation and experiments. Furthermore, the experimental results suggests that surface treatment contribute to the number of particulate pollutants and the microstructure of damaged pit.

Measurement of mid-frequency wavefront error for large optical components with ptychography

In a high power laser system, the wavefront quality of large optical components in the mid spatial frequency band plays a critical role in system performance and safe operation. A simple and efficient method based on ptychography is used to measure mid-frequency wavefront error, which has the advantages of simple structure, strong anti-interference ability, flexible frequency-range selection, and low cost. It has excellent frequency response in the entire mid-frequency region. The transfer function is demonstrated to be greater than 0.7 at 1/2 Nyquist frequencies (8.33  mm^-1) for 60 mm field-of-view experimentally. The method has been successfully applied to the wedged focused lens (WFL) to achieve high-fidelity measurement. Without any auxiliary lens, the power spectrum of the WFL at the frequency of interest is obtained through large-aperture measurement. This technique is especially suitable for optical components difficult to be measured using interferometers and opens up a new perspective for measuring mid-frequency wavefronts.

Determination of the damage growth threshold of multilayer dielectric gratings by picosecond laser pulses based on saturation damage size analysis

We propose two efficient methods of determining damage growth threshold (DGT) based on the saturation damage size analysis (SDSA) for multilayer dielectric gratings by picosecond pulsed lasers. The damage size at laser fluences above DGT increases with the shot number and finally saturates due to the Gaussian focal spot. The DGT is extracted by mapping the boundary of a saturation damage site obtained at single fluence to the beam profile, which is called the monofluence SDSA method. Meanwhile, the saturation damage size decreases when reducing laser fluence. The fitting and extrapolation of the saturation damage sizes at different fluences are also useful to accurately determine the DGT, which is called the multifluence SDSA method. Although the saturation damage site is asymmetric, the DGTs measured with two SDSA methods are almost identical for the same axis, and both are in very good agreement with those obtained with the growth probability method. The underlying mechanisms and advantages of two SDSA methods are extensively discussed. The consistence of two SDSA methods in determining DGT is attributed to the same morphology of the initial damage and the saturation damage boundary, as well as the local damage dynamics. The relation of the lifetime damage threshold and DGT obtained with the SDSA method is also revealed.

Multi-wavelength growth of nanosecond laser-induced surface damage on fused silica gratings

The nanosecond laser-induced damage growth phenomenon on the exit surface of fused silica grating is investigated at 1064 nm and 355 nm separately and also simultaneously. Experiments are first carried out on damage sites on a plane fused silica sample showing two different morphologies, and a damage type is selected for ensuring the repeatability of the subsequent tests. Comparing the mono-wavelength growth results on a grating and a plane fused silica sample, the periodic surface structure is found to be an aggravating factor for damage growth. This is highly supported by calculations of the enhancement of the optical electric field intensity thanks to Finite-Difference Time-Domain simulations. Finally, the mono-wavelength results enable us to quantify a coupling occurring in the multi-wavelength configuration, which could originate from the heating of the plasma (more likely produced in the ultraviolet) preferentially by the infrared pulse. This study provides interesting results about the involvement of the surface topography in damage growth, and paves the way towards the comprehension of this phenomenon at high-energy nanosecond laser facilities where fused silica gratings are simultaneously irradiated at several wavelengths.

Particle damage sources for fused silica optics and their mitigation on high energy laser systems

High energy laser systems are ultimately limited by laser-induced damage to their critical components. This is especially true of damage to critical fused silica optics, which grows rapidly upon exposure to additional laser pulses. Much progress has been made in eliminating damage precursors in as-processed fused silica optics (the advanced mitigation process, AMP3), and very high damage resistance has been demonstrated in laboratory studies. However, the full potential of these improvements has not yet been realized in actual laser systems. In this work, we explore the importance of additional damage sources-in particular, particle contamination-for fused silica optics fielded in a high-performance laser environment, the National Ignition Facility (NIF) laser system. We demonstrate that the most dangerous sources of particle contamination in a system-level environment are laser-driven particle sources. In the specific case of the NIF laser, we have identified the two important particle sources which account for nearly all the damage observed on AMP3 optics during full laser operation and present mitigations for these particle sources. Finally, with the elimination of these laser-driven particle sources, we demonstrate essentially damage free operation of AMP3 fused silica for ten large optics (a total of 12,000 cm² of beam area) for shots from 8.6 J/cm² to 9.5 J/cm² of 351 nm light (3 ns Gaussian pulse shapes). Potentially many other pulsed high energy laser systems have similar particle sources, and given the insight provided by this study, their identification and elimination should be possible. The mitigations demonstrated here are currently being employed for all large UV silica optics on the National Ignition Facility.

Interference effects in laser-induced plasma emission from surface-bound metal micro-particles

The light-matter interaction of an optical beam and metal micro-particulates at the vicinity of an optical substrate surface is critical to the many fields of applied optics. Examples of impacted fields are laser-induced damage in high power laser systems, sub-wavelength laser machining of transmissive materials, and laser-target interaction in directed energy applications. We present a full-wave-based model that predicts the laser-induced plasma pressure exerted on a substrate surface as a result of light absorption in surface-bound micron-scale metal particles. The model predictions agree with experimental observation of laser-induced shallow pits, formed by plasma emission and etching from surface-bound metal micro-particulates. It provides an explanation for the prototypical side lobes observed along the pit profile, as well as for the dependence of the pit shape on the incident laser and particle parameters. Furthermore, the model highlights the significance of the interference of the incident light in the open cavity geometry formed between the micro-particle and the substrate in the resulting pit shape.

Transient features and growth behavior of artificial cracks during the initial damage period

The laser damage of transmission elements contains a series of complex processes and physical phenomena. The final morphology is a crater structure with different sizes and shapes. The formation and development of the crater are also accompanied by the generation, extension, and submersion of cracks. The growth characteristics of craters and cracks are important in the thermal-mechanism damage research. By using pump-probe detection and an imaging technique with a nanosecond pulsewidth probe laser, we obtained the formation time of the crack structure in the radial and circumferential directions. We carried out statistical analysis in angle, number, and crack length. We further analyzed the relationship between cracks and stress intensity or laser irradiation energy as well as the crack evolution process and the inner link between cracks and pit growth. We used an artificial indentation defect to investigate the time-domain evolution of crack growth, growth speed, transient morphology, and the characteristics of crater expansion. The results can be used to elucidate thermal stress effects on cracks, time-domain evolution of the damage structure, and the damage growth mechanism.

Laser-induced Hertzian fractures in silica initiated by metal micro-particles on the exit surface

Laser-induced Hertzian fractures on the exit surface of silica glass are found to result from metal surface-bound micro particles. Two types of metal micro-spheres are studied (stainless-steel and Al) using ultraviolet laser light. The fracture initiation probability curve as a function of fluence is obtained, resulting in an initiation threshold fluence of 11.1 ± 4.7 J/cm² and 16.5 ± 4.5 J/cm² for the SS and Al particles, accordingly. The modified damage density curve is calculated based on the fracture probability. The calculated momentum coupling coefficient linking incident laser fluence to the resulting plasma pressure is found to be similar for both particles: 32.6 ± 15.4 KN/J and 28.1 ± 10.4 KN/J for the SS and Al cases accordingly.

Laser damage growth with picosecond pulses

Laser-induced damage growth has been investigated in the subpicosecond regime at 1030 nm. We have herein studied the growth of damage sites initiated on a high-reflective dielectric coating under subsequent laser irradiations at a constant fluence. We show through an experimental approach that growth can be triggered for fluences as low as 50% of the intrinsic damage threshold of the mirror. Moreover, once growth starts, damage areas increase linearly with the number of laser shots. The behavior of defect-induced damage sites has been observed more extensively, and it appears that their growth probability depends on their initiation fluence.

Damage on fused silica optics caused by laser ablation of surface-bound microparticles

High peak power laser systems are vulnerable to performance degradation due to particulate contamination on optical surfaces. In this work, we show using model contaminant particles that their optical properties decisively determine the nature of the optical damage. Borosilicate particles with low intrinsic optical absorption undergo ablation initiating in their sub-surface, leading to brittle fragmentation, distributed plasma formation, material dispersal and ultimately can lead to micro-fractures in the substrate optical surface. In contrast, energy coupling into metallic particles is highly localized near the particle-substrate interface leading to the formation of a confined plasma and subsequent etching of the substrate surface, accompanied by particle ejection driven by the recoil momentum of the ablation plume. While the tendency to create fractured surface pitting from borosilicate is stochastic, the smooth ablation pits created by metal particles is deterministic, with pit depths scaling linearly with laser fluence. A simple model is employed which predicts ~3x electric field intensity enhancement from surface-bound fragments. In addition, our results suggest that the amount of energy deposited in metal particles is at least twice that in transparent particles.

Investigations on laser damage growth in fused silica with simultaneous wavelength irradiation

The laser-induced damage growth phenomenon is experimentally studied for damage sites on the exit surface of fused silica. The sites are irradiated by nanosecond laser pulses at 1064 and 355 nm separately and also simultaneously. The results in the single wavelength configurations are expressed in terms of the probability of growth and growth coefficient. For growing sites, a fluence correction expression is proposed in order to take into account the millimetric Gaussian profile of the beams. The use of this expression is necessary to obtain results that are consistent with the ones obtained in the existing literature with large homogeneous beams. In the multiple wavelengths configuration, the results are expressed as a function of the laser fluences at each wavelength and are found to be closely related to the parameters determined in the single wavelength experiments. A coupling between the two wavelengths is quantified, and could originate from the formation and the expansion of a plasma produced both in the center and at the periphery of the damage sites.

High-quality near-field beam achieved in a high-power laser based on SLM adaptive beam-shaping system

We demonstrate a high-power laser system with a high-quality near-field beam by using a liquid-crystal spatial light modulator (SLM). An efficient spatial beam shaping algorithm is discussed which can improve the output nearfield beam quality effectively. Both small-signal and large-signal amplification situation of the laser are considered in the beam shaping algorithm. The experimental results show that the near field fluence modulation of output is improved from 1.99:1 to 1.26:1 by using the liquid-crystal SLM. Obvious uniform spatial fluence distribution and near-field beam quality improvement are observed.

Damage modeling and statistical analysis of optics damage performance in MJ-class laser systems

Modeling the lifetime of a fused silica optic is described for a multiple beam, MJ-class laser system. This entails combining optic processing data along with laser shot data to account for complete history of optic processing and shot exposure. Integrating with online inspection data allows for the construction of a performance metric to describe how an optic performs with respect to the model. This methodology helps to validate the damage model as well as allows strategic planning and identifying potential hidden parameters that are affecting the optic's performance.

High fluence laser damage precursors and their mitigation in fused silica

The use of any optical material is limited at high fluences by laser-induced damage to optical surfaces. In many optical materials, the damage results from a series of sources which initiate at a large range of fluences and intensities. Much progress has been made recently eliminating silica surface damage due to fracture-related precursors at relatively low fluences (i.e., less than 10 J/cm(2), when damaged by 355 nm, 5 ns pulses). At higher fluence, most materials are limited by other classes of damage precursors which exhibit a strong threshold behavior and high areal density (>10(5) cm(-2)); we refer to these collectively as high fluence precursors. Here, we show that a variety of nominally transparent materials in trace quantities can act as surface damage precursors. We show that by minimizing the presence of precipitates during chemical processing, we can reduce damage density in silica at high fluence by more than 100 times while shifting the fluence onset of observable damage by about 7 J/cm(2). A better understanding of the complex chemistry and physics of cleaning, rinsing, and drying will likely lead to even further improvements in the damage performance of silica and potentially other optical materials.

Growth model for laser-induced damage on the exit surface of fused silica under UV, ns laser irradiation

We present a comprehensive statistical model which includes both the probability of growth and growth rate to describe the evolution of exit surface damage sites on fused silica optics over multiple laser shots spanning a wide range of fluences. We focus primarily on the parameterization of growth rate distributions versus site size and laser fluence using Weibull statistics and show how this model is consistent with established fracture mechanics concepts describing brittle materials. Key growth behaviors and prediction errors associated with the present model are also discussed.

Model laser damage precursors for high quality optical materials

Surface damage is known to occur at fluences well below the intrinsic limit of the fused silica. A native surface precursor can absorb sub band-gap light and initiate a process which leads to catastrophic damage many micrometers deep with prominent fracture networks. Previously, the absorption front model of damage initiation has been proposed to explain how this nano-scale absorption can lead to macro-scale damage. However, model precursor systems designed to study initiation experimentally have not been able to clearly reproduce these damage events. In our study, we create artificial absorbers on fused silica substrates to investigate precursor properties critical for native surface damage initiation. Thin optically absorbing films of different materials were deposited on silica surfaces and then damage tested and characterized. We demonstrated that strong interfacial adhesion strength between absorbers and silica is crucial for the launch of an absorption front and subsequent damage initiation. Simulations using the absorption-front model are performed and agree qualitatively with experimental results.

Predictive modeling techniques for nanosecond-laser damage growth in fused silica optics

Empirical numerical descriptions of the growth of laser-induced damage have been previously developed. In this work, Monte-Carlo techniques use these descriptions to model the evolution of a population of damage sites. The accuracy of the model is compared against laser damage growth observations. In addition, a machine learning (classification) technique independently predicts site evolution from patterns extracted directly from the data. The results show that both the Monte-Carlo simulation and machine learning classification algorithm can accurately reproduce the growth of a population of damage sites for at least 10 shots, which is extremely valuable for modeling optics lifetime in operating high-energy laser systems. Furthermore, we have also found that machine learning can be used as an important tool to explore and increase our understanding of the growth process.