Ultrahigh-temperature regenerated gratings in boron-codoped germanosilicate optical fiber using 193 nm

Realization of optical fiber regenerated gratings by rapid cooling and split annealing

Rapid cooling, or quenching, during regeneration of seed gratings in standard single-mode silica optical fiber is explored. It is shown that regeneration can be broken up into stages in time. The novel, to the best of our knowledge, method of "split annealing" offers a unique tool for optimizing regeneration and studying fundamental glass science within a one-dimensional bi-material system. We demonstrate regeneration at temperatures as high as T = 1200°C for the first time as well as opening up an approach suited to batch processing of regenerated gratings.

Disordered mullite grains in a sapphire-derived fiber for high-temperature sensing

In this study, a sapphire-derived fiber (SDF)-based Fabry-Pérot interferometer (FPI) is proposed and experimentally demonstrated as a high-temperature sensor using the arc discharge crystallization process, forming a region with disordered mullite grains. This shows that the disordered mullite grains are related to the gradual temperature distribution during the arc discharge process, which results in a larger refractive index (RI) modulation of the SDF near the fusing area, forming a reflection mirror. An FPI was obtained by combining the optical fiber end facet. Considering the high-temperature resistance of the fiber, the fabricated FPI was used for high-temperature sensing. This shows that the device can operate at temperatures of up to 1200 °C with a sensitivity of 15.47 pm/°C, demonstrating that the proposed devices have potential applications in high-temperature environments.

Stabilized Ultra-High-Temperature Sensors Based on Inert Gas-Sealed Sapphire Fiber Bragg Gratings

In situ measurement of high temperature is critical in aerospace, petrochemical, metallurgical, and power industries. The single-crystal sapphire fiber is a promising material for high-temperature measurement owing to its high melting point of ∼2045 °C. Sapphire fiber Bragg gratings (SFBGs), which could be inscribed in sapphire fibers with a femtosecond laser, are widely used as high-temperature sensors. However, conventional SFBGs typically exhibit a significant deterioration in their spectra after long-term operation at ultra-high temperatures, resulting from the formation of some unwanted microstructural features, that is, lossy spots and micro-etched lines, on the surface of the sapphire fiber. Here, we report for the first time, to the best of our knowledge, a thermally stabilized ultra-high-temperature sensor based on an SFBG created by femtosecond laser inscription, inert gas-sealed packaging, and gradient temperature-elevated annealing. The results indicate that the lossy spots are essentially aluminum hydroxide induced by high-temperature oxidation, and the inert gas-sealed packaging process can effectively insulate the sapphire fiber from the ambient air. Moreover, the formation of micro-etched lines was suppressed successfully by using the gradient temperature-elevated annealing process. As a result, the surface topography of the SFBG after operating at high temperatures was improved obviously. The long-term thermal stability of such an SFBG was greatly enhanced, showing a stable operation at 1600 °C for up to 20 h. In addition, it could withstand an even higher temperature of 1800 °C with a sensitivity of 41.2 pm/°C. The aforementioned results make it promising for high-temperature sensing in chemical, aviation, smelting, and power industries.

Fiber Bragg Sensors Embedded in Cast Aluminum Parts: Axial Strain and Temperature Response

In this study, the response of fiber Bragg gratings (FBGs) embedded in cast aluminum parts under thermal and mechanical load were investigated. Several types of FBGs in different types of fibers were used in order to verify general applicability. To monitor a temperature-induced strain, an embedded regenerated FBG (RFBG) in a cast part was placed in a climatic chamber and heated up to 120 ∘C within several cycles. The results show good agreement with a theoretical model, which consists of a shrink-fit model and temperature-dependent material parameters. Several cast parts with different types of FBGs were machined into tensile test specimens and tensile tests were executed. For the tensile tests, a cyclic procedure was chosen, which allowed us to distinguish between the elastic and plastic deformation of the specimen. An analytical model, which described the elastic part of the tensile test, was introduced and showed good agreement with the measurements. Embedded FBGs - integrated during the casting process - showed under all mechanical and thermal load conditions no hysteresis, a reproducible sensor response, and a high reliable operation, which is very important to create metallic smart structures and packaged fiber optic sensors for harsh environments.

Resurgent regenerated fiber Bragg gratings and thermal annealing techniques for ultra-high temperature sensing beyond 1400°C

We report for the first time the resurgence of regenerated fiber Bragg gratings (RFBGs) useful for ultra-high temperature measurements exceeding 1400 °C. A detailed study of the dynamics associated with grating regeneration in six-hole microstructured optical fibers (SHMOFs) and single mode fibers (SMFs) was conducted. Rapid heating and rapid cooling techniques appeared to have a significant impact on the thermal sustainability of the RFBGs in both types of optical fibers reaching temperature regimes exceeding 1400 °C. The presence of air holes sheds new light in understanding the thermal response of RFBGs and the stresses associated with them, which governs the variation in the Bragg wavelength.

Transition from purely elastic to viscoelastic behavior of silica optical fibers at high temperatures characterized using regenerated Bragg gratings

In this study, the response of regenerated fiber Bragg gratings (RFGBs) to axial forces was investigated in a temperature range from room temperature to 900 °C. For the first time, the transition from pure elastic to viscoelastic behavior around 700 °C of a standard SMF28 optical fiber was measured with an inscribed RFBG. An elastic model with linear temperature dependencies of Young's modulus and Poisson's ratio was established, and showed good agreement with the measurements up to temperatures of ∼500 °C. In the temperature range up to 900 °C, the RFBG response could be well described with a simple, single-material approach and a Burgers model that consists of a Kelvin and a Maxwell part. Based on the elastic parameter of the Maxwell part, the temperature-dependent force sensitivity of the RFBG was determined, and it showed a linear decrease in the range from room temperature to ∼500 °C, constant values in the range between ∼500 °C and ∼600 °C, and a strong increase at higher temperatures. While fulfilling the condition to operate in the elastic domain of the silica fiber, the investigations demonstrate that RFBGs can be used as force sensors up to temperatures of ∼600 °C - the range in which temperature-dependent force sensitivities have to be considered. The temperature-dependent parameters of the effective single-material model (elastic and viscoelastic part) are essential to describe the effective mechanical behavior of the optical fiber at high temperatures.

Fiber-Optic Multipoint Sensor System with Low Drift for the Long-Term Monitoring of High-Temperature Distributions in Chemical Reactors

A low-drift fiber-optic sensor system, consisting of 24 regenerated fiber Bragg gratings (RFBG), equally distributed over a length of 2.3 m, is presented here. The sensor system can monitor spatially extended temperature profiles with a time resolution of 1 Hz at temperatures of up to 500 °C. The system is intended to be used in chemical reactors for both the control of the production ramp-up, where a fast time response is needed, as well as for production surveillance, where low sensor drifts over several years are required. The fiber-optic sensor system was installed in a pilot test reactor and was exposed to a constant temperature profile, with temperatures in the range of 150–500 °C for more than two years. During this period, the temperature profile was measured every three to five months and the fiber-optic temperature data were compared with data from a three-point thermocouple array and a calibrated single-point thermocouple. A very good agreement between all temperature measurements was found. The drift rates of the 24 RFBG sensor elements were determined by comparing the Bragg wavelengths at a precisely defined reference temperature near room temperature before and after the two-year deployment. They were found to be in the range of 0.0 K/a to 2.3 K/a, with an average value of 1.0 K/a. These low drift rates were achieved by a dedicated temperature treatment of the RFBGs during fabrication. Here, the demonstrated robustness, accuracy, and low drift characteristics show the potential of fiber-optic sensors for future industrial applications.

Multicore optical fiber shape sensors suitable for use under gamma radiation

We have designed and implemented a fiber optic shape sensor for high-energy ionizing environments based on multicore optical fibers. We inscribed two fiber Bragg gratings arrays in a seven-core optical fiber. One of the arrays has been inscribed in a hydrogen-loaded fiber and the other one in an unloaded fiber in order to have two samples with very different radiation sensitivity. The two samples were coiled in a metallic circular structure and were exposed to gamma radiation. We have analyzed the permanent radiation effects. The radiation-induced Bragg wavelength shift (RI-BWS) in the hydrogen-loaded fiber is near ten times higher than the one observed for the unloaded fiber, with a maximum wavelength shift of 415 pm. However, the use of the multiple cores permits to make these sensors immune to RI-BWS obtaining a similar curvature error in both samples of approximately 1 cm without modifying the composition of the fiber, pre-irradiation or thermal treatment.

Fiber Bragg grating regeneration at 450°C for improved high temperature sensing

Type-I fiber Bragg gratings photo-inscribed in hydrogen-loaded B/Ge co-doped silica single-mode optical fibers have been regenerated efficiently at 450°C, which is the lowest temperature reported so far. The mechanical strength of the annealed fiber is preserved while ensuring temperature sensing of the regenerated gratings up to 900°C. Unlike low temperature cycles (≤600°C), an annealing process at higher temperatures revealed faster regeneration for strong gratings. Changes in grating strength were also measured before the regeneration cycle. These behaviors suggest the contribution of different mechanisms to the regeneration process with different relative dynamics.

Review of Fiber Optic Sensors for Structural Fire Engineering

Reliable and accurate measurements of temperature and strain in structures subjected to fire can be difficult to obtain using traditional sensing technologies based on electrical signals. Fiber optic sensors, which are based on light signals, solve many of the problems of monitoring structures in high temperature environments; however, they present their own challenges. This paper, which is intended for structural engineers new to fiber optic sensors, reviews various fiber optic sensors that have been used to make measurements in structure fires, including the sensing principles, fabrication, key characteristics, and recently-reported applications. Three categories of fiber optic sensors are reviewed: Grating-based sensors, interferometer sensors, and distributed sensors.

Regenerated grating produced in a multimaterial glass-based photosensitive fiber with an ultrahigh thermal regeneration ratio

This work demonstrates thermal regeneration of gratings inscribed in a new type of multi-material glass-based photosensitive fiber. And isothermal annealing procedure has been carried out on a type-I seed grating (SG) imprinted in erbium-doped zirconia-yttria-alumina-germanium (Er-ZYAG) silica glass-based fiber, which is initiated from room temperature of 25°C up to 900°C. The findings show that the created regenerated grating (RG) has an ultrahigh thermal regeneration ratio with a value of 0.72.

Temperature sensor with enhanced sensitivity based on silicon Mach-Zehnder interferometer with waveguide group index engineering

We propose a highly-sensitive temperature sensor employing a Mach-Zehnder interferometer (MZI) based on silicon-on-insulator (SOI) platform. The waveguide widths in the two MZI arms are tailored to have different temperature sensitivities but nearly the same group refractive indices. A temperature sensor with an enhanced sensitivity of larger than 438pm/°C is experimentally demonstrated, which is over seven times larger than that of conventional silicon optical temperature sensor (about 60pm/°C for quasi-TM mode). Moreover, the sensor is easy to fabricate, only by a single mask, and no need of any polymer cladding, which makes it more robust, and can be used in lab-on-chip systems as a temperature monitor.

Effect of two annealing processes on the thermal regeneration of fiber Bragg gratings in hydrogenated standard optical fibers

In this work, we demonstrate the thermal regeneration of fiber Bragg gratings written in the hydrogenated standard communication optical fibers by two annealing processes. The first annealing process is done at an intermediate temperature (500°C, 700°C, and 900°C) for a specific period of time before cooling down to room temperature. The second annealing is at 1000°C in which the thermal regeneration is attained. The experimental results show that the regenerated gratings that are preannealed at 700°C have charted a reflectivity larger than 65%. They have higher thermal stability compared to that of the standard annealing process. Meanwhile the difference in temperature sensitivity is very small. The temperature sensitivities of regenerated gratings, which have undergone only two annealing processes, are 16.1 pm/°C and 15.8 pm/°C, respectively.

Fabry-Perot Interferometric High-Temperature Sensing Up to 1200 °C Based on a Silica Glass Photonic Crystal Fiber

A Fabry-Perot interferometric sensor for temperature measurement was fabricated based on a silica glass solid-core photonic crystal fiber with a central air-bore. By splicing a stub of photonic crystal fiber to a standard single-mode fiber, an intrinsic Fabry-Perot cavity was formed inside the photonic crystal fiber. Sensing experiment results show that the sensor can work stably for a consecutive 24 h under temperatures up to 1100 °C, and the short-term operation temperature can reach as high as 1200 °C (<30 min). In the measurement range of 300–1200 °C, the temperature sensitivity of the peak wavelength shift can reach as high as 15.61 pm/°C, with a linearity of 99.76%. The presented interferometric sensor is compact in size and possesses advantages such as an extended working range and high sensitivity, showing promising application prospects.

Annealing properties of fiber Bragg grating UV-inscribed in boron-germanium codoped fiber

In this work, we mainly focus on the investigation of the feasibility of production of high-temperature stable fiber Bragg grating (FBG) based on reduplicative alternate annealing and hydrogen loading. The experimental results also can demonstrate the significance of the presence of hydrogen to the thermal regeneration of FBGs. The gratings are characterized and variations are compared after each stage, including UV fabrication, annealing, and reduplicative hydrogen-preloaded annealing. In different stages, the spectral and annealing responses of FBG are, respectively, investigated, as temperature increases, the Bragg wavelength consistently shifts to longer wavelengths; nevertheless, the reflection variations are distinctly discrepant. After reduplicative alternate annealing and hydrogen loading, the thermal stability is tremendously improved, and a reborn, stable grating is formed.

An Improved Metal-Packaged Strain Sensor Based on A Regenerated Fiber Bragg Grating in Hydrogen-Loaded Boron-Germanium Co-Doped Photosensitive Fiber for High-Temperature Applications

Local strain measurements are considered as an effective method for structural health monitoring of high-temperature components, which require accurate, reliable and durable sensors. To develop strain sensors that can be used in higher temperature environments, an improved metal-packaged strain sensor based on a regenerated fiber Bragg grating (RFBG) fabricated in hydrogen (H₂)-loaded boron–germanium (B–Ge) co-doped photosensitive fiber is developed using the process of combining magnetron sputtering and electroplating, addressing the limitation of mechanical strength degradation of silica optical fibers after annealing at a high temperature for regeneration. The regeneration characteristics of the RFBGs and the strain characteristics of the sensor are evaluated. Numerical simulation of the sensor is conducted using a three-dimensional finite element model. Anomalous decay behavior of two regeneration regimes is observed for the FBGs written in H₂-loaded B–Ge co-doped fiber. The strain sensor exhibits good linearity, stability and repeatability when exposed to constant high temperatures of up to 540 °C. A satisfactory agreement is obtained between the experimental and numerical results in strain sensitivity. The results demonstrate that the improved metal-packaged strain sensors based on RFBGs in H₂-loaded B–Ge co-doped fiber provide great potential for high-temperature applications by addressing the issues of mechanical integrity and packaging.

Fiber Bragg Grating Sensors for the Oil Industry

With the oil and gas industry growing rapidly, increasing the yield and profit require advances in technology for cost-effective production in key areas of reservoir exploration and in oil-well production-management. In this paper we review our group’s research into fiber Bragg gratings (FBGs) and their applications in the oil industry, especially in the well-logging field. FBG sensors used for seismic exploration in the oil and gas industry need to be capable of measuring multiple physical parameters such as temperature, pressure, and acoustic waves in a hostile environment. This application requires that the FBG sensors display high sensitivity over the broad vibration frequency range of 5 Hz to 2.5 kHz, which contains the important geological information. We report the incorporation of mechanical transducers in the FBG sensors to enable enhance the sensors’ amplitude and frequency response. Whenever the FBG sensors are working within a well, they must withstand high temperatures and high pressures, up to 175 °C and 40 Mpa or more. We use femtosecond laser side-illumination to ensure that the FBGs themselves have the high temperature resistance up to 1100 °C. Using FBG sensors combined with suitable metal transducers, we have experimentally realized high- temperature and pressure measurements up to 400 °C and 100 Mpa. We introduce a novel technology of ultrasonic imaging of seismic physical models using FBG sensors, which is superior to conventional seismic exploration methods. Compared with piezoelectric transducers, FBG ultrasonic sensors demonstrate superior sensitivity, more compact structure, improved spatial resolution, high stability and immunity to electromagnetic interference (EMI). In the last section, we present a case study of a well-logging field to demonstrate the utility of FBG sensors in the oil and gas industry.

Low loss Type II regenerative Bragg gratings made with ultrafast radiation

A novel type of fiber Bragg grating is produced by annealing a type I-like grating that is written with multiple infrared femtosecond laser pulses through a phase mask under conditions that are typically used to fabricate thermally stable type II gratings. This new grating is created through a process similar to a regenerative one and displays low loss and high resilience in a 1000 °C ambient environment. Such gratings are ideally suited for quasi-distributed sensing at high temperatures.

Application of CCG Sensors to a High-Temperature Structure Subjected to Thermo-Mechanical Load

This paper presents a simple methodology to perform a high temperature coupled thermo-mechanical test using ultra-high temperature ceramic material specimens (UHTCs), which are equipped with chemical composition gratings sensors (CCGs). The methodology also considers the presence of coupled loading within the response provided by the CCG sensors. The theoretical strain of the UHTCs specimens calculated with this technique shows a maximum relative error of 2.15% between the analytical and experimental data. To further verify the validity of the results from the tests, a Finite Element (FE) model has been developed to simulate the temperature, stress and strain fields within the UHTC structure equipped with the CCG. The results show that the compressive stress exceeds the material strength at the bonding area, and this originates a failure by fracture of the supporting structure in the hot environment. The results related to the strain fields show that the relative error with the experimental data decrease with an increase of temperature. The relative error is less than 15% when the temperature is higher than 200 °C, and only 6.71% at 695 °C.

Development of regenerated fiber Bragg grating sensors with long-term stability

The effect of annealing cycle on regeneration efficiency was investigated through isothermal treatments between 700 and 1000°C. We determined an inverse relationship between the recovery rate of the peak reflectivity and temperature. A regeneration efficiency of 85.2% and long-term stability at 1000°C for 500 hours were achieved via a slow regeneration process. Thermal sensors developed by isothermal regeneration were determined to be reliable up to 1000°C (±2 °C). Experimental findings suggest the involvement of both diffusion related phenomena and stress variation through densification of the fiber core in type-I FBG during the thermal regeneration process.

Behavior of femtosecond laser-induced eccentric fiber Bragg gratings at very high temperatures

In this work, eccentric Bragg gratings are photoinscribed in telecommunication-grade optical fibers. They are localized close to the core-cladding interface, yielding strong cladding mode resonance couplings and high photoinduced birefringence. Their transmitted amplitude spectrum is measured with polarized light while they are exposed to temperature changes up to 900°C. Despite the gratings' overall good thermal stability that confirms their robustness for high-temperature refractometry, we report an interesting polarization effect depending on both the cladding mode resonance family and mode order. While the core mode birefringence decreases with growing temperatures, certain cladding mode resonances show an increase in wavelength splitting between their orthogonally polarized components. This differential behavior is of high interest in developing high-resolution, multiparametric sensing platforms.

Negative-index gratings formed by femtosecond laser overexposure and thermal regeneration

We demonstrate a method for the preparation of negative-index fibre Bragg gratings (FBGs) using 800 nm femtosecond laser overexposure and thermal regeneration. A positive-index type I-IR FBG was first inscribed in H₂-free single-mode fibre using a femtosecond laser directed through a phase mask, and then a highly polarization dependant phase-shifted FBG (P-PSFBG) was fabricated from the type I-IR FBG by overexposure to the femtosecond laser. Subsequently, the P-PSFBG was thermally annealed at 800 °C for 12 hours. Grating regeneration was observed during thermal annealing, and a negative-index FBG was finally obtained with a high reflectivity of 99.22%, an ultra-low insertion loss of 0.08 dB, a blueshift of 0.83 nm in the Bragg wavelength, and an operating temperature of up to 1000 °C for more than 10 hours. Further annealing tests showed that the thermal stability of the negative-index FBG was lower than that of a type II-IR FBG, but much higher than that of a type I-IR FBG. Moreover, the formation of such a negative-index grating may result from thermally regenerated type IIA photosensitivity.

Influence of pre-annealing on the thermal regeneration of fiber Bragg gratings in standard optical fibers

A detailed study of the dynamics during thermal regeneration of fiber Bragg gratings, written in hydrogen-loaded standard single-mode fibers using a ns pulsed 213 nm UV laser, is reported. Isothermal pre-annealing performed in the range 85 °C to 1100 °C, with subsequent grating regeneration at 1100 °C, resulted in a maximum refractive index modulation, Δn(m) ~1.4⋅10(-4), for gratings pre-annealed near 900 °C while a minimum value of Δn(m) ~2⋅10(-5) was achieved irrespective of pre-annealing temperature. This optimum denote an inflection point between opposing thermally triggered processes, which we ascribe to the reaction-diffusion mechanism of molecular water and hydroxyl species in silica. The results shed new light on the mechanisms underlying thermal grating regeneration in optical fibers.

Ultrahigh-Temperature Regeneration of Long Period Gratings (LPGs) in Boron-Codoped Germanosilicate Optical Fibre

The regeneration of UV-written long period gratings (LPG) in boron-codoped germanosilicate "W" fibre is demonstrated and studied. They survive temperatures over 1000 °C. Compared with regenerated FBGs fabricated in the same type of fibre, the evolution curves of LPGs during regeneration and post-annealing reveal even more detail of glass relaxation. Piece-wise temperature dependence is observed, indicating the onset of a phase transition of glass in the core and inner cladding at ~500 °C and ~250 °C, and the melting of inner cladding between 860 °C and 900 °C. An asymmetric spectral response with increasing and decreasing annealing temperature points to the complex process dependent material system response. Resonant wavelength tuning by adjusting the dwell temperature at which regeneration is undertaken is demonstrated, showing a shorter resonant wavelength and shorter time for stabilisation with higher dwell temperatures. All the regenerated LPGs are nearly strain-insensitive and cannot be tuned by applying loads during annealing as done for regenerated FBGs.

High-resolution and fast-response fiber-optic temperature sensor using silicon Fabry-Pérot cavity

We report a fiber-optic sensor based on a silicon Fabry-Pérot cavity, fabricated by attaching a silicon pillar on the tip of a single-mode fiber, for high-resolution and high-speed temperature measurement. The large thermo-optic coefficient and thermal expansion coefficient of the silicon material give rise to an experimental sensitivity of 84.6 pm/°C. The excellent transparency and large refractive index of silicon over the infrared wavelength range result in a visibility of 33 dB for the reflection spectrum. A novel average wavelength tracking method has been proposed and demonstrated for sensor demodulation with improved signal-to-noise ratio, which leads to a temperature resolution of 6 × 10⁻⁴ °C. Due to the high thermal diffusivity of silicon, a response time as short as 0.51 ms for a sensor with an 80-µm-diameter and 200-µm-long silicon pillar has been experimentally achieved, suggesting a maximum frequency of ~2 kHz can be reached, to address the needs for highly dynamic environmental variations such as those found in the ocean.

Thermal regenerated grating operation at temperatures up to 1400°C using new class of multimaterial glass-based photosensitive fiber

The work demonstrates for the first time a thermal regenerated grating (RG) operating at an ultra-high temperature up to 1400°C. A new class of photosensitive optical fiber based on erbium-doped yttrium stabilized zirconia-calcium-alumina-phospho silica (Er-YZCAPS) glass is fabricated using modified chemical vapor deposition (MCVD) process, followed by solution doping technique and conventional fiber drawing. A type-I seed grating inscribed in this fiber is thermal regenerated based on the conventional thermal annealing technique. The investigation result indicates that the produced RG has an ultrahigh temperature sustainability up to 1400°C. The measured temperature sensitivities are 14.1 and 15.1 pm/°C for the temperature ranges of 25°C-1000°C and 1000°C-1400°C, respectively.

High temperature sensing with fiber Bragg gratings in sapphire-derived all-glass optical fibers

A structured sapphire-derived all-glass optical fiber with an aluminum content in the core of up to 50 mol% was used for fiber Bragg grating inscription. The fiber provided a parabolic refractive index profile. Fiber Bragg gratings were inscribed by means of femtosecond-laser pulses with a wavelength of 400 nm in combination with a two-beam phase mask interferometer. Heating experiments demonstrated the stability of the gratings for temperatures up to 950°C for more than 24 h without degradation in reflectivity.

Sensitivity-improved strain sensor over a large range of temperatures using an etched and regenerated fiber Bragg grating

A sensitivity-improved fiber-optic strain sensor using an etched and regenerated fiber Bragg grating (ER-FBG) suitable for a large range of temperature measurements has been proposed and experimentally demonstrated. The process of chemical etching (from 125 μm to 60 μm) provides regenerated gratings (at a temperature of 680 °C) with a stronger reflective intensity (from 43.7% to 69.8%), together with an improved and linear strain sensitivity (from 0.9 pm/με to 4.5 pm/με) over a large temperature range (from room temperature to 800 °C), making it a useful strain sensor for high temperature environments.

Fiber-optic flow sensors for high-temperature environment operation up to 800°C

This Letter presents an all-optical high-temperature flow sensor based on hot-wire anemometry. High-attenuation fibers (HAFs) were used as the heating elements. High-temperature-stable regenerated fiber Bragg gratings were inscribed in HAFs and in standard telecom fibers as temperature sensors. Using in-fiber light as both the heating power source and the interrogation light source, regenerative fiber Bragg grating sensors were used to gauge the heat transfer from an optically powered heating element induced by the gas flow. Reliable gas flow measurements were demonstrated between 0.066  m/s and 0.66  m/s from the room temperature to 800°C. This Letter presents a compact, low-cost, and multiflexible approach to measure gas flow for high-temperature harsh environments.

Fast thermal regeneration of fiber Bragg gratings

In this Letter we report a fast thermal regeneration of Type I fiber Bragg gratings inscribed with a UV laser in up to four different optical fibers: hydrogenated standard fiber, hydrogenated highly Ge-doped fiber, hydrogenated photosensitive fiber, and nonhydrogenated fiber. The thermal treatment consists in directly introducing the optical fiber into a preheated oven. The preheat temperature depends on the type of fiber used and is high enough to erase the grating and regenerate it afterward. The best results are obtained with hydrogenated photosensitive fiber and highly Ge-doped fiber, whereas no satisfactory results were obtained with hydrogenated standard fiber and nonhydrogenated photosensitive fiber. A regenerated grating with only 1.6 dB of loss was obtained in 10 min, reducing the time needed by a factor of 5.7. By adjusting the temperature of the oven, regenerated gratings of 13.7 dB of loss in 31 s and 5.8 dB of loss in 3 min were obtained. The factors of improvement in time are 110.3 and 19, respectively.

Regenerated distributed Bragg reflector fiber lasers for high-temperature operation

This Letter presents distributed Bragg reflector (DBR) fiber lasers for high-temperature operation at 750°C. Thermally regenerated fiber gratings were used as the feedback elements to construct an erbium-doped DBR fiber laser. The output power of the fiber laser can reach 1 mW at all operating temperatures. The output power fluctuation tested at 750°C was 1.06% over a period of 7 hours. The thermal regeneration grating fabrication process opens new possibilities to design and to implement fiber laser sensors for extreme environments.

Regeneration of fiber Bragg gratings under strain

The effect of strain on both the index modulation, Δn(mod), and average index, Δn, during grating regeneration within two types of fibers is studied. Significant tunability of the Bragg wavelength (λ(B)>48 nm) is observed during postannealing at or above the strain temperature of the glass. The main reason for the grating wavelength shift during annealing with load is the elongation of the fiber. As well, the observed Moiré interference cycling through regeneration indicates the presence of two gratings.

Inscription of first-order sapphire Bragg gratings using 400 nm femtosecond laser radiation

The paper describes the implementation of fiber Bragg gratings inscribed by femtosecond laser pulses with a wavelength of 400 nm. The use of a Talbot interferometer for the inscription process makes multiplexing practicable. We demonstrate the functionality of a three-grating multiplexing sensor and the temperature stability up to 1200 °C for a single first-order Bragg grating.

Temperature and strain characterization of regenerated gratings

Both temperature and strain characterization of seed and regenerated gratings with and without post annealing is reported. The high temperature regeneration has significant impact on thermal characterization and mechanical strength of gratings while the post annealing has little effect. The observed difference is evidence of viscoelastic changes in glass structure.

Miniaturized fiber in-line Mach-Zehnder interferometer based on inner air cavity for high-temperature sensing

We demonstrate a miniaturized fiber in-line Mach-Zehnder interferometer based on an inner air cavity adjacent to the fiber core for high-temperature sensing. The inner air cavity is fabricated by femtosecond laser micromachining and the fusion splicing technique. Such a device is robust and insensitive to ambient refractive index change, and has high temperature sensitivity of ∼43.2  pm/°C, up to 1000°C, and low cross sensitivity to strain.

Bulk regeneration of optical fiber Bragg gratings

The reliability and reproducibility of regenerated gratings for mass production is assessed through simultaneous bulk regeneration of 10 gratings. The gratings are characterized and variations are compared after each stage of fabrication, including seed (room-temperature UV fabrication), regeneration (annealing at 850°C), and postannealing (annealing at 1100°C). In terms of Bragg wavelength (λ(B)), the seed grating variation lies within Δλ(B)=0.16 nm, the regenerated grating within Δλ(B)=0.41 nm, and the postannealed grating within Δλ(B)=1.42 nm. All the results are within reasonable error, indicating that mass production is feasible. The observable spread in parameters from seed to regenerated grating is clearly systematic. The postannealed spread arises from the small tension on the fiber during postannealing and can be explained by the softening of the glass when the strain temperature of silica is reached.

Regenerated gratings in air-hole microstructured fibers for high-temperature pressure sensing

We present thermally regenerated fiber Bragg gratings in air-hole microstructured fibers for high-temperature, hydrostatic pressure measurements. High-temperature stable gratings were regenerated during an 800 °C annealing process from hydrogen-loaded Type I seed gratings. The wavelength shifts and separation of grating peaks were studied as functions of external hydrostatic pressure from 15 to 2400 psi, and temperature from 24 °C to 800 °C. This Letter demonstrates a multiplexible pressure and temperature sensor technology for high-temperature environments using a single optical fiber feedthrough.

Post-hydrogen-loaded draw tower fiber Bragg gratings and their thermal regeneration

The idea of Bragg gratings generated during the drawing process of a fiber dates back almost 20 years. The technical improvement of the draw tower grating (DTG) process today results in highly reliable and cost-effective Bragg gratings for versatile application in the optical fiber sensor market. Because of the single-pulse exposure of the fiber, the gratings behave typically like type I gratings with respect to their temperature stability. This means that such gratings only work up to temperatures of about 300 °C. To increase temperature stability, we combined DTG arrays with hydrogen postloading and a thermal regeneration process that enables their use in high-temperature environments. The regenerated draw tower gratings are demonstrated to be suitable for temperatures of more than 800 °C.

A study of regenerated gratings produced in germanosilicate fibers by high temperature annealing

In light of recent proposals linking structural change and stresses within regenerated gratings, the details of regeneration of a seed Type-I Bragg grating written in H2 loaded germanosilicate fiber annealed at high temperatures (~900°C) are systematically explored. In particular, the influence of the strength of the grating, the effect of GeO2 doping concentration and the annealing conditions on regeneration are studied. We show that the role of dopants such as Ge and F contribute nothing to the regeneration, consistent with previous results. Rather, they may potentially be detrimental. Strongest regenerated gratings with R ~35% from a 5mm seed grating could be obtained in fibres with the lowest GeO2 concentrations such as standard telecommunications-compatible grade fibre.

Multicolor upconversion emissions in Tm 3+/Er3+ codoped tellurite photonic microwire between silica fiber tapers

We report multicolor upconversion emissions including the blue-violet, green, and red lights in a Tm 3+/Er3+codoped tellurite glass photonic microwire between two silica fiber tapers. A silica fiber is tapered until its evanescent field is exposed and then angled-cleaved at the tapered center to divide the tapered fibers into two parts. A tellurite glass is melted by a gas flame to cluster into a sphere at the tip of one tapered fiber. The other angled-cleaved tapered fiber is blended into the melted tellurite glass. When the tellurite glass is melted, the two silica fiber tapers are simultaneously moving outwards to draw the tellurite glass into a microwire in between. The advantage of angled-cleaving on fiber tapers is to avoid cavity resonances in high index photonic microwire. Thus, the broadband white light can be transmitted between silica fibers and a special optical property like high intensity upconversion emission can be achieved. A cw 1064 nm Nd:YAG laser light is launched into the Tm 3+/Er3+ codoped tellurite microwire through a silica fiber taper to generate the multicolor upconversion emissions, including the blue-violet, green, and red lights, simultaneously.

Thermal stabilization of Type I fiber Bragg gratings for operation up to 600 degrees C

The thermal stability of Type I gratings is increased by postthermal tuning of the grating. Optimization of the procedure leads to gratings that can withstand temperatures as high as 600 degrees C. Aging tests lead to lifetime predictions as high as 25 years with <3 dB reduction at 400 degrees C. Single exponential relaxation is observed. Above 800 degrees C regeneration is obtained.

Thermally stabilized PCF-based sensor for temperature measurements up to 1000 degrees C

We report on the development of a stable Photonic Crystal Fiber (PCF) based two-mode interferometric sensor for ultra-high temperature measurements (up to 1000 degrees C). The device consists of a stub of PCF spliced to standard optical fiber. In the splice regions, the voids of the PCF are fully collapsed, thus allowing the excitation and recombination of two core modes. The device spectrum exhibits sinusoidal interference pattern which shifts with temperature. We show that, despite being compact and robust, the proposed sensor head needs a quite long burn in (thermal annealing) to achieve an adequate and stable functionality level. The burn in process eliminates the residual stress in the fiber structure, which had been accumulated during the drawing phase, and changes the glass fictive temperature.

Fiber Bragg gratings with enhanced thermal stability by residual stress relaxation

Fiber Bragg gratings with greatly enhanced thermal stability have been fabricated by the use of femtosecond laser pulse irradiation on optical fibers with relaxed residual stress, through using high temperature annealing treatment. The grating reflectivity and resonant wavelength can be maintained for periods up to 20 hours using isothermal measurements and temperatures up to 1200 degrees C. No hysteresis was observed in the wavelength response when the gratings were annealed and the temperature cycled repeatedly between room temperature and 1200 degrees C.

Arrays of regenerated fiber bragg gratings in non-hydrogen-loaded photosensitive fibers for high-temperature sensor networks

We report about the possibility of using regenerated fiber Bragg gratings generated in photosensitive fibers without applying hydrogen loading for high temperature sensor networks. We use a thermally induced regenerative process which leads to a secondary increase in grating reflectivity. This refractive index modification has shown to become more stable after the regeneration up to temperatures of 600 °C. With the use of an interferometric writing technique, it is possible also to generate arrays of regenerated fiber Bragg gratings for sensor networks.

Thermal regeneration of fiber Bragg gratings in photosensitive fibers

We report about a thermal regeneration of fiber Bragg gratings written in photosensitive fibers with nanosecond laser pulses. We observe a regenerative process in a highly photosensitive fiber without hydrogen loading which indicates a secondary grating growth in an optical fiber by thermal activation. This process is more temperature stable than the commonly known gratings produced by color center modifications. The writing conditions of such new type of gratings are investigated and the temperature behavior of these regenerated fiber Bragg gratings is analyzed. The application possibilities are in the field of high temperature sensor systems by making use of the combination of good spectral shape of a Type I grating with a Type II like temperature stability.

High temperature long period grating thermo-mechanically written

An optical fiber transducer able to work in high temperature environments is experimentally demonstrated in the laboratory. It is based on a permanent long period grating (LPG) written using a new technique based on a thermo-mechanical approach. Device precision was experimentally checked by means of repetitive thermal cycles between 25 and 950 °C. In addition device stability was assured by maintaining the temperature in steady state at 800 °C during 23 hours.

Extreme Silica Optical Fibre Gratings

A regenerated optical fibre Bragg grating that survives temperature cycling up to 1,295°C is demonstrated. A model based on seeded crystallisation or amorphisation is proposed.