Electrospun nanofiber membrane diameter prediction using a combined response surface methodology and machine learning approach

Despite the widespread interest in electrospinning technology, very few simulation studies have been conducted. Thus, the current research produced a system for providing a sustainable and effective electrospinning process by combining the design of experiments with machine learning prediction models. Specifically, in order to estimate the diameter of the electrospun nanofiber membrane, we developed a locally weighted kernel partial least squares regression (LW-KPLSR) model based on a response surface methodology (RSM). The accuracy of the model's predictions was evaluated based on its root mean square error (RMSE), its mean absolute error (MAE), and its coefficient of determination (R²). In addition to principal component regression (PCR), locally weighted partial least squares regression (LW-PLSR), partial least square regression (PLSR), and least square support vector regression model (LSSVR), some of the other types of regression models used to verify and compare the results were fuzzy modelling and least square support vector regression model (LSSVR). According to the results of our research, the LW-KPLSR model performed far better than other competing models when attempting to forecast the membrane's diameter. This is made clear by the much lower RMSE and MAE values of the LW-KPLSR model. In addition, it offered the highest R² values that could be achieved, reaching 0.9989.

Quality Prediction Model of KICA-JITL-LWPLS Based on Wavelet Kernel Function

To obtain quality variables that cannot be measured in real time during the production process but reflect information on the quality of the final product, the batch production process has the characteristics of a strong time-varying nature, non-Gaussian data distribution and high nonlinearity. A locally weighted partial least squares regression quality prediction model (KICA-JITL-LWPLS), based on wavelet kernel function independent meta-analysis with immediate learning, is proposed. The model first measures the similarity between the normalized input data and the historical data and assigns the input data to the group of historical data with high similarity to it, based on the posterior probability of the Bayesian classifier; subsequently, wavelet kernel functions are selected and kernel learning methods are introduced into the independent meta-analysis algorithm. An independent meta-analysis, based on the wavelet kernel function, is performed on the classified input data to obtain probabilistically significant independent sets of variables. Finally, a real-time learning-based LWPLS regression analysis is performed on this variable set to construct a local prediction model for the current sample by calculating the similarity between the local input data. The local predictions from the PLS output are fused with the posterior probability output from the Bayesian classifier to produce the final prediction. The method was used to predict the product concentration and bacteriophage concentration during penicillin fermentation through a simulation platform. The prediction results were basically consistent with the real values, proving that the proposed KICA-JITL-LWPLS quality prediction model, based on wavelet kernel functions, has reliable prediction results.