Polypropylene/graphene nanoplatelets nanocomposites with high conductivity via solid-state shear mixing

The research on facile, low-cost, and green process for the uniform dispersion of graphene nanoplatelets (GNPs) into polymer matrix has always been a considerable challenge in practical applications. The Van der Waals interaction between graphene layers can easily cause aggregation of the nanofillers. Here, we propose a new method to solve this problem by involving solid-state shear mixing to obtain a well-dispersed nanocomposite. The comprehensive properties of nanocomposite, including antistatic properties, mechanical properties, and thermal stability, can be significantly enhanced by this method. The surface resistivity of the nanocomposite can be up to 2.4 × 107 Ω sq−1 under 1 wt% content of GNPs, which is significantly better than the value obtained by conventional melting compounding and meets the required standard of less than 3 × 108 Ω sq−1 for actual application antistatic materials. The impact strength of the nanocomposite increased by 120.8% when compared with neat PP. At the same time, the heat distortion temperature and initial decomposition temperature of the nanocomposite with only 0.5 wt% content of GNPs are improved by 11.7°C and 110°C, respectively. In addition, GNPs is a heterogeneous nucleating agent that leads PP to emerge β crystal form. This study provides an effective and practical reference for the broad-scale industrial preparation of polymer-based graphene nanocomposites.

Effects of zinc acetate and cucurbit[6]uril on PP composites: crystallization behavior, foaming performance and mechanical properties

In this study, polypropylene (PP) foams were prepared with 1.0 wt% of cucurbit[6]uril (Q[6]), zinc acetate (Zn(Ac)2), Zn@Q[6] (a supramolecular compound synthesized from Q[6] and Zn(Ac)2), or a mixture of Zn(Ac)2 and Q[6] (weight ratio of 1:1) through injection molding in the presence of a chemical blowing agent, azodicarbonamide. The effect of the additions on the crystallization behavior and foaming performance of PP and the mechanical characterizations of the foaming samples were determined. The results showed that the additions can change the crystallization type from homogeneous to heterogeneous, increase the crystallization rate and shrink the size but increase the density of spherulites. Among the additions, Q[6] most significantly altered the crystallization properties. Scanning electron microscopy (SEM) images revealed that the PP foaming performance can be improved by Zn(Ac)2 addition at a lower temperature (175°C); however, further increasing the temperature had an undesirable effect. Q[6] exhibited the optimum foaming improvement effect on PP in a wide temperature range (175–195°C). Adding nanoparticles also enhanced the tensile properties, flexural strength and impact strength of foaming PP at low temperatures. However, with increasing temperature, the poor cell structure demonstrated undesirable effects in terms of tensile strength, flexural strength and impact strength.