Aging processes in dental thermoplastics - Thermoanalytical investigations and effects on Vickers as well as Martens hardness

OBJECTIVE

The influence of various aging protocols, representing and accelerating influences present in the dental context, on possible changes in the microstructure and mechanical properties of thermoplastics was investigated. In order to minimize the complexity of the systems, first pure polymers and then later the equivalent dental polymeric materials were analyzed.

MATERIALS AND METHODS

Pure polymers (Poly(methyl methacrylate) - PMMA, Polyoxymethylene homopolymer - POM-H, Polyether ether ketone - PEEK, Nylon 12 - PA12, Polypropylene - PP) were analyzed before as well as after applying different aging protocols relevant to the oral environment (ethanol, thermocycling, alkaline and acidic setting) by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The thermoanalytical parameters used were glass transition temperature (Tg), melting peak and crystallization peak temperature (Tpm, Tpc) and decomposition behavior. In a second step selected commercially available dental products (Telio CAD - PMMAD, Zirlux Acetal - POMD, Juvora Natural Dental Disc - PEEKD) aged by the protocol that previously showed strong effects were examined and additionally tested for changes in their Vickers and Martens hardness by Mann-Whitney-U test.

RESULTS

The combinations of pure polymers and viable aging protocols analyzed within this study were identified via TGA or DSC as PA12 & thermocycling, POM-H & denture cleanser/lactic acid/ethanol, PP & lactic acid. The dental polymeric materials PMMAD and POMD due to aging in lactic acid showed slight but significantly (p < 0.01) reduced Vickers and partly Martens hardness. PEEK showed the greatest material resistance within this study.

Preparation of Self-Curling Melt-Blown Fibers with Crimped Masterbatch (CM) and Its Application for Low-Pressure Air Filtration

Particulate matter (PM) and airborne viruses pose significant threats to both the environment and public health. As the most viable solution to prevent the inhalation of these pollutants, there is an urgent demand for face masks with excellent filtration efficiency and low-pressure drop. In this study, a crimped masterbatch (CM) is added to polypropylene feedstocks to produce curling fibers through melt-blown spinning. These curled fibers exhibit low filtration resistance and effective dust-holding performances when used for air filtration. The effect of adding CM on fiber diameter, pore size, crimp, porosity, roughness, and surface potential was studied. The filtration performance of the materials, including the PM filtration capabilities, recirculation filtration, and loading test performance, were also investigated. The results demonstrate that the degree of fiber crimp can be adjusted by incorporating varying amounts of CM. This curling was caused by the uneven shrinkage that occurred due to variations in thermal contraction between these polymers. The curled fibers created a fluffy structure in the fiber network and modified the distribution of pore sizes within it. Under the same filtration conditions as sodium chloride aerogel, CM-2 (PP:CM 8:2) exhibited similar filtration efficiency (95.54% vs. 94.74%), lower filtration resistance (88.68 Pa vs. 108.88 Pa), higher quality factor (0.035 Pa-1 vs. 0.028 Pa-1) and better dust holding capacity (10.39 g/m2 vs. 9.20 g/m2) compared to CM-0 (PP:CM 10:0). After 30 days of indoor storage, the filtration efficiency of CM-2 remained above 94%. The self-curling melt-blown filtration material developed here could potentially be applied in the field of protective masks.

A ternary hybrid nucleating agent for isotropic polypropylene: Preparation, characterization, and application

A ternary hybrid nucleating agent (THNA) powder was prepared by co-spray drying the fluid mixture of Si-MP/SNa slurry. The THNA was characterized by Fourier transform infrared and thermogravimetric analyses; the results showed that THNA was prepared successfully. The results of scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed that THNA was ring-shaped or mushroom cap-shaped and it was uniformly dispersed in the iPP matrix. With the incorporation of THNA (0.2 wt%), the crystallization peak temperature of iPP/THNA increased effectively. The nucleation efficiency and crystallinity were improved to 69% and 58%, respectively. Moreover, the flexural strength, flexural modulus, tensile strength, and impact toughness of iPP/THAN were enhanced to 49.3 MPa, 1,988 MPa, 42 MPa, and 4.93 kJ·m−2, respectively. The transparency was increased to 77.7%, and the haze was reduced to 14.1%. The compound of sodium laurate and inorganic silica/aromatic phosphate had an obvious synergistic effect.

The Application of Organic Phosphate Nucleating Agents in Polypropylene with Different Molecular Weights

Two kinds of organic phosphate nucleating agent (NA-11 and NA-21) were used in PP with different molecular weights through the melt extrusion method. The dispersibility of the nucleating agents in PP, and the effect of the nucleating agents on the molecular weight, rheological behavior and crystallization behavior of PP were investigated. SEM and TEM analysis showed that the average radius of the dispersed particles (nucleating agents) was larger in LPP than that in HPP. The good dispersion of NA-21 also created more nucleation embryos for the adsorption of polypropylene molecules than the agglomerated NA-11. The gel permeation chromatography (GPC) analysis showed that the average molecular weight of HPP and LPP both decreased with the addition of a nucleating agent. The rotational rheometer and capillary rheometer analysis showed that the effect of NA-21 on reducing intermolecular entanglement was more significant, whether in HPP or LPP. The addition of NA-21 had less elastic energy storage and better flow stability, and could be processed at a higher speed. Simultaneously, the relaxation time in the blends with LPP was shorter than that with HPP. It was found that the crystallinity and nucleation efficiency of HPP/nucleating agent blends increased remarkably, while there was a barely perceptible increase in LPP/nucleating agent blends.

Polypropylene/graphene nanoplatelets nanocomposites with high conductivity via solid-state shear mixing

The research on facile, low-cost, and green process for the uniform dispersion of graphene nanoplatelets (GNPs) into polymer matrix has always been a considerable challenge in practical applications. The Van der Waals interaction between graphene layers can easily cause aggregation of the nanofillers. Here, we propose a new method to solve this problem by involving solid-state shear mixing to obtain a well-dispersed nanocomposite. The comprehensive properties of nanocomposite, including antistatic properties, mechanical properties, and thermal stability, can be significantly enhanced by this method. The surface resistivity of the nanocomposite can be up to 2.4 × 107 Ω sq−1 under 1 wt% content of GNPs, which is significantly better than the value obtained by conventional melting compounding and meets the required standard of less than 3 × 108 Ω sq−1 for actual application antistatic materials. The impact strength of the nanocomposite increased by 120.8% when compared with neat PP. At the same time, the heat distortion temperature and initial decomposition temperature of the nanocomposite with only 0.5 wt% content of GNPs are improved by 11.7°C and 110°C, respectively. In addition, GNPs is a heterogeneous nucleating agent that leads PP to emerge β crystal form. This study provides an effective and practical reference for the broad-scale industrial preparation of polymer-based graphene nanocomposites.

Crystallization, Mechanical, and Antimicrobial Properties of Diallyl Cyanuric Derivative-Grafted Polypropylene

A functional N-halamine precursor with double bonds, 1-3-diallyl-s-triazine-2,4,6-trione (DTT), was synthesized and grafted onto polypropylene using dicumyl peroxide (DCP) as an initiator via melt blending at 200 °C. The DTT content grafted onto the polypropylene (PP) backbone was depended on both DTT and DCP concentrations in feed. The crystallization temperature of PP increased from 116 °C (neat PP) to 123 °C (10% DTT) with the increasing DTT content. Meanwhile, the crystallization rate and relative crystallinity of PP were significantly increased after introduction of the N-halamine precursor. Moreover, the incorporation of DTT had partial compensation for the decreasing mechanical properties of polypropylene, which resulted from degradation. When the amount of added DTT reached up to 5%, the chlorinated DTT-modified PP sheets were able to kill 105-6 cfu/mL Escherichia coli (CMCC 44103) and Staphylococcus aureus (ATCC 6538) within 10 min. The DTT-modified PP with the regenerating antibacterial property may have great potential for application in packaging, filters, and hygienic products.

Oxygen-Releasing Antibacterial Nanofibrous Scaffolds for Tissue Engineering Applications

Lack of suitable auto/allografts has been delaying surgical interventions for the treatment of numerous disorders and has also caused a serious threat to public health. Tissue engineering could be one of the best alternatives to solve this issue. However, deficiency of oxygen supply in the wounded and implanted engineered tissues, caused by circulatory problems and insufficient angiogenesis, has been a rate-limiting step in translation of tissue-engineered grafts. To address this issue, we designed oxygen-releasing electrospun composite scaffolds, based on a previously developed hybrid polymeric matrix composed of poly(glycerol sebacate) (PGS) and poly(ε-caprolactone) (PCL). By performing ball-milling, we were able to embed a large percent of calcium peroxide (CP) nanoparticles into the PGS/PCL nanofibers able to generate oxygen. The composite scaffold exhibited a smooth fiber structure, while providing sustainable oxygen release for several days to a week, and significantly improved cell metabolic activity due to alleviation of hypoxic environment around primary bone-marrow-derived mesenchymal stem cells (BM-MSCs). Moreover, the composite scaffolds also showed good antibacterial performance. In conjunction to other improved features, such as degradation behavior, the developed scaffolds are promising biomaterials for various tissue-engineering and wound-healing applications.

Supramolecular Structure of Polypropylene Fibers Extruded with Addition of Functionalized Reduced Graphene Oxide

An effective β-nucleating agent for polypropylene crystallization was obtained by the functionalization of reduced graphene oxide with calcium pimelate. The nucleating ability of the modified reduced graphene oxide (rGO-CP) was confirmed during non-isothermal crystallization. In further examinations, the rGO-CP was used as an additive to modify polypropylene fibers. The fibers were extruded in laboratory conditions. Gravity spun fibers containing three different concentrations of the rGO-CP and fibers taken at three different velocities were obtained. The supramolecular structure of the fibers was examined by means of calorimetric and X-Ray Scattering methods (DSC, WAXS, and SAXS). The considerable amount of -iPP was obtained only in the gravity spun fibers. In the fibers extruded at higher velocities, the diminishing impact of the additive on the fibers structure was revealed. The changes observed in the fiber structure in connection with the impact of the additive on polypropylene crystallization was discussed.