Facile Preparation of Superhydrophobic PDMS Polymer Films with Good Mechanical Strength Based on a Wear-Resistant and Reusable Template

In this paper, a new method involving a wear-resistant and reusable template is proposed for the preparation of high-mechanical-strength superhydrophobic polymer film based on wire electrical discharge machining (WEDM). A solid-liquid-contact-angle simulation model was established to obtain surface-texture types and sizes that may achieve superhydrophobicity. The experimental results from template preparation show that there is good agreement between the simulation and experimental results for the contact angle. The maximum contact angle on the template can reach 155.3° given the appropriate triangular surface texture and WEDM rough machining. Besides, the prepared superhydrophobic template exhibits good wear resistance and reusability. PDMS superhydrophobic polymer films were prepared by the template method, and their properties were tested. The experimental results from the preparation of superhydrophobic polymer films show that the maximum contact angle of the polymer films can be up to 154.8° and that these films have good self-cleaning and anti-icing properties, wear resistance, bending resistance, and ductility.

A Simple Approach for Flexible and Stretchable Anti-icing Lubricant-Infused Tape

Unwanted icing has major safety and economic repercussions on human activities, affecting means of transportation, infrastructures, and consumer goods. Compared to the common deicing methods in use today, intrinsically icephobic surfaces can decrease ice accumulation and formation without any active intervention from humans or machines. However, such systems often require complex fabrication methods and can be costly, which limits their applicability. In this study, we report the preparation and characterization of several slippery lubricant-infused porous surfaces (SLIPSs) realized by impregnating with silicone oil a candle soot layer deposited on double-sided adhesive tape. Despite the use of common household items, these SLIPSs showed anti-icing performance comparable to other systems described in the literature (ice adhesion < 20 kPa) and a good resistance to mechanical and environmental damages in laboratory conditions. The use of a flexible and functional substrate as tape allowed these devices to be stretchable without suffering significant degradation and highlights how these systems can be easily prepared and applied anywhere needed. In addition, the possibility of deforming the substrate can "allow" the application of SLIPS technology in mechanical ice removal methodologies, drastically incrementing their performance.

Optical Manipulation of Liquids by Thermal Marangoni Flow along the Air-Water Interfaces of a Superhydrophobic Surface

The control of liquid motion on the micrometer scale is important for many liquid transport and biomedical applications. An efficient way to trigger liquid motion is by introducing surface tension gradients on free liquid interfaces leading to the Marangoni effect. However, a pronounced Marangoni-driven flow generally only occurs at a liquid-air or liquid-liquid interface but not at solid-liquid interfaces. Using superhydrophobic surfaces, the liquid phase stays in the Cassie state (where liquid is only in contact with the tips of the rough surface structure and air is enclosed in the indentations of the roughness) and hence provides the necessary liquid-air interface to trigger evident Marangoni flows. We use light to asymmetrically heat this interface and thereby control liquid motion near superhydrophobic surfaces. By laser scanning confocal microscopy, we determine the velocity distribution evolving through optical excitation. We show that Marangoni flow can be induced optically at structured, air-entrapping superhydrophobic surfaces. Furthermore, by comparison with numerical modeling, we demonstrate that in addition to the Marangoni flow, buoyancy-driven flow occurs. This effect has so far been neglected in similar approaches and models of thermocapillary driven flow at superhydrophobic surfaces. Our work yields insight into the physics of Marangoni flow and can help in designing new contactless, light-driven liquid transport systems, e.g., for liquid pumping or in microfluidic devices.

Lifting a sessile oil drop from a superamphiphobic surface with an impacting one

Colliding drops are encountered in everyday technologies and natural processes, from combustion engines and commodity sprays to raindrops and cloud formation. The outcome of a collision depends on many factors, including the impact velocity and the degree of alignment, and intrinsic properties like surface tension. Yet, little is known on binary impact dynamics of low-surface-tension drops on a low-wetting surface. We investigate the dynamics of an oil drop impacting an identical sessile drop sitting on a superamphiphobic surface. We observe five rebound scenarios, four of which do not involve coalescence. We describe two previously unexplored cases for sessile drop liftoff, resulting from drop-on-drop impact. Numerical simulations quantitatively reproduce the rebound scenarios and enable quantification of velocity profiles, energy transfer, and viscous dissipation. Our results illustrate how varying the offset from head-on alignment and the impact velocity results in controllable rebound dynamics for oil drop collisions on superamphiphobic surfaces.

Ultrafast Processing of Hierarchical Nanotexture for a Transparent Superamphiphobic Coating with Extremely Low Roll-Off Angle and High Impalement Pressure

Low roll-off angle, high impalement pressure, and mechanical robustness are key requirements for super-liquid-repellent surfaces to realize their potential in applications ranging from gas exchange membranes to protective and self-cleaning materials. Achieving these properties is still a challenge with superamphiphobic surfaces, which can repel both water and low-surface-tension liquids. In addition, fabrication procedures of superamphiphobic surfaces are typically slow and expensive. Here, by making use of liquid flame spray, a silicon dioxide-titanium dioxide nanostructured coating is fabricated at a high velocity up to 0.8 m s^-1 . After fluorosilanization, the coating is superamphiphobic with excellent transparency and an extremely low roll-off angle; 10 µL drops of n-hexadecane roll off the surface at inclination angles even below 1°. Falling drops bounce off when impacting from a height of 50 cm, demonstrating the high impalement pressure of the coating. The extraordinary properties are due to a pronounced hierarchical nanotexture of the coating.

Spontaneous jumping, bouncing and trampolining of hydrogel drops on a heated plate

The contact between liquid drops and hot solid surfaces is of practical importance for industrial processes, such as thermal spraying and spray cooling. The contact and bouncing of solid spheres is also an important event encountered in ball milling, powder processing, and everyday activities, such as ball sports. Using high speed video microscopy, we demonstrate that hydrogel drops, initially at rest on a surface, spontaneously jump upon rapid heating and continue to bounce with increasing amplitudes. Jumping is governed by the surface wettability, surface temperature, hydrogel elasticity, and adhesion. A combination of low-adhesion impact behavior and fast water vapor formation supports continuous bouncing and trampolining. Our results illustrate how the interplay between solid and liquid characteristics of hydrogels results in intriguing dynamics, as reflected by spontaneous jumping, bouncing, trampolining, and extremely short contact times.

Drops of liquid on a hot surface can exhibit fascinating behaviour such as the Leidenfrost effect in which drops hover on a vapour layer. Here Pham et al. show that when hydrogel drops are placed on a rapidly heated plate they bounce to increasing heights even if they were initially at rest.

Facile Fabrication and Characterization of a PDMS-Derived Candle Soot Coated Stable Biocompatible Superhydrophobic and Superhemophobic Surface

We report a simple, inexpensive, rapid, and one-step method for the fabrication of a stable and biocompatible superhydrophobic and superhemophobic surface. The proposed surface comprises candle soot particles embedded in a mixture of PDMS+n-hexane serving as the base material. The mechanism responsible for the superhydrophobic behavior of the surface is explained, and the surface is characterized based on its morphology and elemental composition, wetting properties, mechanical and chemical stability, and biocompatibility. The effect of %n-hexane in PDMS, the thickness of the PDMS+n-hexane layer (in terms of spin coating speed) and sooting time on the wetting property of the surface is studied. The proposed surface exhibits nanoscale surface asperities (average roughness of 187 nm), chemical compositions of soot particles, very high water and blood repellency along with excellent mechanical and chemical stability and excellent biocompatibility against blood sample and biological cells. The water contact angle and roll-off angle is measured as 160° ± 1° and 2°, respectively, and the blood contact angle is found to be 154° ± 1°, which indicates that the surface is superhydrophobic and superhemophobic. The proposed superhydrophobic and superhemophobic surface offers significantly improved (>40%) cell viability as compared to glass and PDMS surfaces.

Self-wrapping of an ouzo drop induced by evaporation on a superamphiphobic surface

Evaporation of multi-component drops is crucial to various technologies and has numerous potential applications because of its ubiquity in nature. Superamphiphobic surfaces, which are both superhydrophobic and superoleophobic, can give a low wettability not only for water drops but also for oil drops. In this paper, we experimentally, numerically and theoretically investigate the evaporation process of millimetric sessile ouzo drops (a transparent mixture of water, ethanol, and trans-anethole) with low wettability on a superamphiphobic surface. The evaporation-triggered ouzo effect, i.e. the spontaneous emulsification of oil microdroplets below a specific ethanol concentration, preferentially occurs at the apex of the drop due to the evaporation flux distribution and volatility difference between water and ethanol. This observation is also reproduced by numerical simulations. The volume decrease of the ouzo drop is characterized by two distinct slopes. The initial steep slope is dominantly caused by the evaporation of ethanol, followed by the slower evaporation of water. At later stages, thanks to Marangoni forces the oil wraps around the drop and an oil shell forms. We propose an approximate diffusion model for the drying characteristics, which predicts the evaporation of the drops in agreement with experiment and numerical simulation results. This work provides an advanced understanding of the evaporation process of ouzo (multi-component) drops.

Long-Term Repellency of Liquids by Superoleophobic Surfaces

Applications of superoleophobic surfaces depend on the stability of the air cushion formed under liquid drops. To analyze the longevity of air cushions we used reflection-interference contrast microscopy (RICM) for drops on a porous fractal-like structure of sintered nanoparticles. RICM permits us to monitor the height of the air cushion with nanometer resolution. Whereas the air cushion under all investigated liquids was stable on a time scale of a few seconds to minutes and liquids rolled off, liquids with low surface tension penetrated the coating on the time scale of hours and longer. The penetration speed showed a power law dependence on time, dz/dt∼t^{p}, the exponent p varying from -0.5 to -1.2. Thus, penetration is qualitatively different from the Lucas-Washburn law that governs spontaneous capillary filling of porous structures.

Single-step flame synthesis of carbon nanoparticles with tunable structure and chemical reactivity

Single-step flame synthesis technique providing the opportunity for in situ manipulation of the structure and chemical reactivity of carbon nanoparticles.

Spray-deposition and photopolymerization of organic-inorganic thiol-ene resins for fabrication of superamphiphobic surfaces

Superamphiphobic surfaces, exhibiting high contact angles and low contact angle hysteresis to both water and low surface tension liquids, have attracted a great deal attention in recent years because of the potential of these materials in practical applications such as liquid-resistant textiles, self-cleaning surfaces, and antifouling/anticorrosion coatings. In this work, we present a simple strategy for fabricating of superamphiphobic coatings based on photopolymerization of hybrid thiol-ene resins. Spray-deposition and UV photopolymerization of thiol-ene resins containing hydrophobic silica nanoparticles and perfluorinated thiols provide a multiscale topography and low-energy surface that endows the surface with superamphiphobicity. The wettability and chemical composition of the surfaces were characterized by contact-angle goniometry and X-ray photoelectron spectroscopy, respectively. The hierarchical roughness features of the thiol-ene surfaces were investigated with field-emission scanning electron microscopy. Droplet impact and sandpaper abrasion tests indicate the coatings respectively possess a robust antiwetting behavior and good mechanical durability.