Effect of Incubator Type and Broiler Breeder Age on Hatchability and Chick Quality

Impact of late-stage hypoxic stimulation and layer breeder age on embryonic development, hatching and chick quality

The present study examined the effects of breeder age and oxygen (O₂) concentrations during the late chorioallantoic membrane (CAM) growth stage on embryo development, hatching dynamics, chick quality, bone mineralization and hatchability. A total of 1200 eggs from 33- and 50-week-old ISA layer breeders, weighing 53.85 g and 60.42 g on average respectively, were incubated at 37.7°C and 56 % relative humidity. From embryonic day (ED) 13 to 15, experimental eggs were exposed to hypoxia (15 % or 17 % O₂ for 1 hr/day) while the control was at 21 % O₂. Results showed significant interactions (p = 0.040) between breeder age and oxygen level, with embryos exposed to 15 % and 17 % O₂ exhibiting slower growth by ED 17. However, embryo weight at internal pipping (IP) was unaffected (p > 0.05). At hatch, chick weights were higher in hypoxic groups due to increased yolk sac retention (p = 0.024), while yolk-free weights were influenced only by breeder age (p < 0.001). Hypoxia at 15 % O₂ reduced chick length, toe length, and tibia parameters (p < 0.05), likely due to impaired calcium and phosphorus absorption. Embryos exposed to 15 % O2 had longer internal and external pipping events, delaying hatch time. Embryonic mortality was highest (p < 0.001) at 15 % O₂, contributing to the reduced hatch of fertile eggs. This research demonstrates that controlled hypoxic conditions can slow embryonic development, conserve yolk nutrients, improve organ maturation and chick weight across breeder ages.

Effects of layer breeder age and reduced incubator oxygen concentrations on embryo development, hatching events, chick quality, embryonic mortality and hatchability of fertile eggs

The combined effects of breeder age and oxygen (O2) concentrations on embryo development, hatching events, chick quality, embryonic mortality and hatchability were investigated. A total of 900 hatching eggs of average weight of 53.85 ± 2.40 g and 60.42 ± 2.02 g from 33 to 50 wks ISA layer breeders were incubated for six days at 37.7 °C temperature and 56 % relative humidity (RH) before exposure to hypoxic stimulation of 15 % and 17 % O2 (experimental groups) and 21 % O2 (control group). In a 2 x 3 factorial experiment, air-N2 flushing to reduce O2 was 1 h daily from embryonic day (ED)7-9. The study investigated fresh egg weight before setting, egg weight loss and embryonic parameters at ED11, hatching events, chick quality, embryonic mortality and hatchability. Results showed that regardless of breeder age, early mild hypoxia reduces (P < 0.001) embryonic growth rate immediately after exposure and 50 wks breeders were more susceptible because of higher (P < 0.001) egg weight loss. There was an interaction effect (P < 0.05) on hatching durations, hatch time, hatch window, chick weight, yolk-free chick weight and pipping muscle. Results also showed a combined effect (P < 0.05) on high early and pipping embryonic mortality while causing a decrease in the hatch of fertile eggs. Early hypoxic stimulation decreased (P = 0.05) yolk sac weight at hatch due to the catch-up growth mechanism during embryogenesis. Conclusively, an early mild hypoxic stimulation can potentially improve chick quality in both young and old layer breeders if an optimal condition can be achieved.

In ovo probiotic supplementation supports hatchability and improves hatchling quality in broilers

In modern broilers, the period of embryonic development constitutes a greater proportion of a broiler's productive life. Hence, optimum embryonic development can exert a significant influence not only on chick hatchability and hatchling quality but also on overall broiler growth and performance. Further healthy and active hatchlings are correlated with improved posthatch performance. In this regard, probiotics are good candidates to mediate early-life programming. Therefore, we evaluated the effect of In ovo probiotic spray application on broiler hatchability and hatchling quality. The experiment was set out as a completely randomized study with 2 independent trials. In each trial, 540 eggs (Ross 308) were either sprayed with phosphate buffered saline (PBS; control) or probiotics [∼9 log CFU/egg of Lactobacillus rhamnosus NRRL B-442(LR) or Lactobacillus paracasei DUP 13076 (LP)] during incubation. On day 18, eggs were transferred to the hatcher and set up for hatching. Starting on day 19, eggs were observed for hatching to determine the spread of hatch and hatchability. Hatched chicks were then assessed for quality using the Tona and Pasgar score and morphometric measurements including hatchling weight, yolk-free-body-mass and hatchling length were measured. Further, chicks were reared in floor pens for 3 wk to assess posthatch growth. Overall, In ovo probiotic supplementation improved hatchability and hatchling quality. Specifically, the spray application of LP improved hatchability by ∼ 5% without affecting the spread of hatch. Further, both LR and LP significantly improved Pasgar and Tona score, indicating an improvement in hatchling quality. Also, LP and LR significantly improved hatchling weight, yolk-free-body-mass, and posthatch growth in chicks. LR significantly improved hatchling weight and hatchling length (P < 0.05). Moreover, this increase in posthatch growth was positively correlated with hatchling weight in the probiotic groups. Overall, our study demonstrates that In ovo probiotic application exerts a positive effect on hatchability, hatchling quality, and subsequent posthatch growth.

Effects of cold stress on physiologic metabolism in the initial phase and performance of broiler rearing

This study aimed to investigate the effects of 8 h of cold stress (18 °C) every day in broiler chicks during the first 7 days of rearing on crop filling analysis, yolk sac consumption, digestive and immune organs weights, and physiological metabolism at seven days and performance between 1 and 35 days. Cobb500 male broiler chickens (n = 274) were randomly assigned to two treatments. The treatments consisted of varying environmental temperatures during the first week post-housing. Chicks were reared at a thermoneutral temperature (32 °C) or under cold stress (18 °C) for 8 h/day during the first week, and both groups were subsequently reared at a thermoneutral temperature for 8-35 days. The thermoneutral group reached 90% full crop after 48 h of housing (P < 0.05), while the cold-stressed group had more empty crops at 2 h and 48 h after housing (P < 0.05). The chick cloacal temperature was not affected by the treatments (P > 0.05). Additionally, the treatment did not affect serum amylase and corticosterone levels, feed intake, body weight gain, or feed conversion ratio (P > 0.05, while the cold-stressed group had elevated heterophil/lymphocyte count at day 7 (P < 0.05). The thermoneutral group showed higher viability (%) at 7 and 35 days and a higher production factor at 35 days (P < 0.05). Broiler chickens under cyclic cold stress experienced decreased yolk sac absorption during the first week and increased feed intake and feed conversion ratio after 35 days of rearing. Viability was also lower in the cold-stressed group. An appropriate strategy to minimize these adverse effects is to rear the chicks in a thermoneutral environment during the first week.

Goose Embryonic Development, Glucose and Thyroid Hormone Concentrations, and Eggshell Features Depend on Female Age and Laying Period

This study aimed to evaluate embryonic development; analyze the glucose, triiodothyronine (T3), and thyroxine (T4) concentrations in the blood of embryos and goslings; and assess the structure and temperature (EST) of the eggshell. The eggs that were analyzed were from four laying seasons of White Kołuda® geese at three periods (90 eggs × 4 groups × 3 periods). The different embryo proportions, fetal membranes in the egg, and sizes of internal organs indicate a different growth rate and degree of embryo development depending on the laying age and laying period. The goose age influenced the hormone concentrations in the embryos' blood on the 28th day of incubation, which supports a relationship between the females' age and development. The eggshell thickness and density change depending on the laying age and the laying period. A decrease in eggshell thickness in the eggs up to the third season was found after the 16th day of incubation (simultaneously, the density showed an increasing trend). A lower EST distinguished the eggs from the oldest geese in the first half of the hatch. The formation of the chorioallantois membrane was associated with an increase in EST in the oldest geese.

Effects of amino acid levels during rearing on Cobb 500 slow-feathering broiler breeders: 2. Reproductive performance

Crude protein and amino acid (AA) content in rearing diets affect body composition and reproductive performance. This study evaluated the effects of 4 dietary AA levels during rearing on BW, egg production and composition, fertility, hatchability, and embryo mortality up to 65 wk of age on Cobb 500 slow-feathering (SF) broiler breeders. The treatments consisted in 80% (low-AA), 90% (moderate-AA), 100% (standard-AA), and 110% (high-AA) of the AA recommendations for Cobb 500 SF pullets from 5 to 24 wk. AA was guided by an ideal protein profile based on digestible Lys. A total of 1,360 pullets and 288 Cobb MV cockerels were randomly placed in 16 pullets and 16 cockerel floor-pens. At 22 wk, 1,040 females and 112 males were transferred into 16-floor pens in a laying house. BW increased linearly (P < 0.01) as AA augmented at 25, 36, and 40 wk. No effects (P > 0.05) at the onset of lay were observed. Moderate-AA and standard-AA resulted in the best hen-housed egg production (HHEP) at 65 wk with 174.3 and 176.5 eggs, respectively. The optimum level of AA for HHEP at 65 wk was estimated (P < 0.001) in 96.7% and 94.7% by the quadratic and broken line models, respectively. Overall, the lightest egg weight (P = 0.022) was obtained with 89%AA during rearing, and the heaviest eggs (P < 0.001) were found at 54 wk. Response surface regression indicated linear effects on albumen and yolk percentages (P < 0.01) increasing and decreasing, respectively, as AA levels augmented; consequently, AA had a negative linear effect on Y:A ratio (P = 0.004) with quadratic effects (P < 0.01) of age (R² = 0.92). No statistical effect of treatments was observed in fertility (P > 0.05), but AA had a quadratic effect (P = 0.046) on hatchability up to 50 wk of age with 97% as optimum, and decreased linearly (P = 0.004) from 51 to 65 wk. A few effects of treatments (P < 0.05) on embryo mortality were observed. In conclusion, AA levels during rearing affect broiler breeder reproductive performance.

Short communication: Effects of breeder age and pre-placement feed on IgY concentration in egg yolk and chick serum

Breeder age and pre-placement feed are factors that can affect broiler performance during grow out. This study evaluated the effects of breeder age (29 and 55 weeks old) on IgY transference to egg yolk in addition to the effects of breeder age (29 and 55 weeks old) and pre-placement feed (with or without), in a factorial arrangement, on IgY concentration in chick serum. Forty-eight eggs were collected from a breeder flock and considered the experimental units. Eighteen chicks from each breeder age were randomly selected to determine IgY at pulling. After 48 h of placement, old breeders had greater egg weight and yolk weight (p ≤ 0.05) than the young ones. Breeder age (p > 0.05) had no effect on IgY concentration of egg yolk. Breeder age (p > 0.05) had no effect on IgY concentration of chick serum at pulling. There was no interaction (p > 0.05) between breeder age and pre-placement feed for IgY concentration of chick serum at housing. There was also no effect of breeder age or pre-placement feed during placement time (48 h) on IgY concentration of chick serum at housing (p > 0.05). In conclusion, 48 h of fasting had no effect on IgY concentration in chick serum despite breeder age. It appears that the immunoglobulins from the residual yolk sac are not used as a protein source during the period between hatching and housing.

The transfer of amino acids and minerals to the egg yolk and to the yolk sac of their progeny is affected by breeder age

This study aimed to assess the effects of breeder age on egg quality and amino acid and mineral transfer to the egg yolk and yolk sac of newly hatched chicks. Three ages (32, 42 and 52 weeks) of the same commercial flock of Hubbard breeders were studied. A total of 465 eggs were used for each age, with 60 being used for determining egg quality and amino acid and mineral content of yolk, and 405 for incubation period to obtain and evaluate the yolk sac of chicks. Breeders aged 52 weeks had heavier eggs and a higher percentage of yolk (p < 0.05), whereas 32-week-old breeders had higher eggshell percentage and thickness (p < 0.05). The percentage of protein deposited in egg yolk for 52-week-old breeders was higher than that for 32- and 42-week-old breeders (p < 0.05). Percentages of methionine, cysteine, met + cysteine, lysine, threonine, tryptophan, arginine and isoleucine in egg yolk for 32-week-old breeders were higher than that for 42- and 52-week-old breeders (p < 0.05). The transfer from breeder of phosphorus, potassium, calcium, magnesium, copper, iron, manganese and zinc to the yolk of eggs from 32-week-old breeders was greater than that for eggs from 42- and 52-week-old breeders (p < 0.05). Chicks from 32-week-old breeders had greater deposition of phosphorus and calcium in the yolk sac (p < 0.05). Breeder age did not affect the deposition of potassium, magnesium, copper, iron, manganese and zinc in the yolk sac of newly hatch chicks (p > 0.05). It can, however, be concluded that younger breeders deposit more amino acids and minerals in egg yolk, while embryos of older breeders seem to use the nutrients present in the yolk more efficiently during embryonic development.

Incubation, hatchery practice and the welfare of layer hens

For modern layers to achieve optimum production performance and welfare state, the entire production process needs to be managed to achieve target bodyweight, body composition and flock uniformity. In addition to genetic improvements, flock health, environment, nutrition and on-farm husbandry practices, incubation and hatchery practices have become a focal point for producing optimum chick quality. Chick quality is a collective term involving chick size and anatomical features, physiology, robustness and liveability over the first week after placement. Chick quality is a key focus for hatcheries as this has been positively correlated with overall flock performance, especially egg production, shell quality, liveability and animal welfare. Recent advances in incubation have focussed on the benefits of all-in–all-out (single-stage) machines. Innovation in incubation systems is completely conducted today by international manufacturers, and is largely driven by the meat chicken industry. Disposal of male layer chicks has increased as a consumer welfare concern, and while investment in research and legislation changes are focussed towards providing or driving new solutions, there are currently no commercial options for industry to deal with this problem before incubation or hatch. Chick transport systems and equipment have also significantly improved in recent years, providing optimum conditions to ensure temperature uniformity and minimal moisture loss during transit before placement, thus optimising chick quality. Together, recent improvements in incubation equipment and hatchery practice can produce commercial layer chicks that are healthy, of high quality, and are then in an optimal physiological state and condition to achieve their genetic potential.

Effect of egg storage duration and egg turning during storage on egg quality and hatching of broiler hatching eggs

In commercial hatcheries, it is common to store eggs before incubation. One practice to improve hatchability consists in egg turning during this storage. This work aims to highlight the effects of turning on the physicochemical aspects of eggs and, consequently, how this turning can influence the hatching of chicks. An experiment was conducted to evaluate the effects of storage duration and egg turning during storage on egg quality, hatchability, and residual analysis. A total of 7 500 hatching eggs were collected from a 55-week-old commercial Cobb500 breeder flock and storage according to the treatments. The experiment was completely randomized in a 3×2 factorial design with three storage periods (4, 8, and 12 days) and egg turning (180° turn of eggs once a day) or no turning during storage, totaling six treatments. Regardless of turning, eggs stored for 4 days weighed more than turned eggs stored for 8 and 12 days, which were similar (P < 0.05). Non-turned eggs experienced an increase in relative shell weight with increased storage duration, and non-turned eggs stored for 4 and 8 days differed from non-turned eggs stored for 12 days (P < 0.05). Albumen pH of turned eggs stored for 4 and 8 days was lower than that of non-turned eggs stored for the same durations (P < 0.05). Albumen pH of turned eggs increased as storage duration increased (P < 0.05). Egg turning increased hatching by 2.02% over that of non-turning (P < 0.05). Eggs stored for 12 days, irrespective of turning, had higher late embryonic mortality (P < 0.05) compared to the other treatments. It was concluded that turning eggs during pre-incubation storage was adequate to improve hatchability of fertile eggs. Storing fertile eggs for 12 days is harmful to egg quality and increases embryo mortality even if eggs were turned.

Incubation temperature affects yolk utilization through changes in expression of yolk sac tissue functional genes

The yolk sac tissue (YST) is a multifunctional metabolic organ supporting chicken embryonic development. This study examined whether incubation temperatures (ITs) affect YST functions. For this purpose, 300 eggs were assigned to 3 groups and incubated at control IT of 37.8°C, at 1.5°C below, 36.3°C (cold IT), and at 1.5°C above, 39.3°C (hot IT). For each group, 6 embryos' whole body mass and residual yolk (RSY) weights were recorded during incubation, and YST was sampled for both histology and gene expression analysis. YST functionality during incubation was examined by regression analysis, comparing changes in expression patterns of genes involved in lipid uptake and metabolism (LRP2, ApoA1), oligopeptides uptake (PepT1), gluconeogenesis (FBP1), glycogenesis (GYS2), and thyroid hormones regulation (TTR, DIO1, DIO2). Results show that hot and cold ITs affected YST gene expression and yolk utilization. PepT1 expression decreased towards hatch, in both hot and cold ITs, while in the Control IT, it reached a plateau. ApoA1 and DIO2 expression showed a moderate linear fit compared to polynomial fit in the control. GYS2 expression had no change along incubation, while in the control IT, it showed a polynomial fit. Expression of LRP2, FBP1, and DIO1 genes was affected by either cold or hot IT's. TTR expression patterns were similar in all IT groups. The variations in gene expression patterns observed in the 3 ITs can explain the changes in yolk utilization, an important parameter for hatchling quality. While the control IT showed optimal utilization, with an RSY value of 11.12% at the day of hatch, the cold and hot IT groups exhibited lower utilization with an RSY value of 18.18 and 29.99%, respectively. These findings are the first to show that ITs change the expression of key YST genes, leading to variations in yolk utilization by the embryo.

Results of hatching and rearing broiler chickens in different incubation systems

Hatchery efficiency is based on hatchability and the number of salable chicks. The hatchery sector has been seeking new alternatives to optimize production rates, including the use of different systems (multistage [MS] or single-stage [SS] machines) to improve incubation conditions. The present study aimed to compare results for hatchability, chick quality, and broiler performance of chicks from 2 incubator systems—MS and SS. The experimental design for hatchability, hatch window, egg weight loss, and chick performance variables was completely randomized with 2 treatments (MS and SS). Performance variables were analyzed as a 2 x 2 factorial arrangement (incubator type x chick sex). Egg weight loss between incubation and transfer was higher for eggs incubated in MS (P < 0.05). Hatchability was higher for eggs incubated in SS (P < 0.05), and chicks in SS had a longer hatch window (P < 0.05). Embryo diagnosis revealed higher final mortality for embryos incubated in MS (P < 0.05), as well as higher percentages of alive and dead pipped and cracked eggs (P < 0.05). Physical quality was better for chicks from SS (P < 0.05). There was no interaction between the studied factors for performance results (P > 0.05). Incubator type did not affect broiler performance for any of the studied ages (P > 0.05), whereas male broilers had better performance than females (P < 0.05). The SS incubation system proved better than the MS system at meeting embryo requirements during embryo development, with better hatching rates and chick quality, although performance variables were not influenced by incubation type.

Effects of breeder age on embryonic development, hatching results, chick quality, and growing performance of the slow-growing genotype

The present study aimed to ascertain the effects of slow-growing breeder age on embryo development, incubation results, and chick quality and of the interaction between breeder age and hatching time on initial performance. A total of 630 hatching eggs obtained from a commercial flock of slow-growing broiler breeders (Isa Label Naked Neck) were evaluated in 2 experiments. The first experiment evaluated embryo development and hatching results for broiler breeder age treatments of 38 and 51 wk, whereas the second experiment evaluated broiler chick performance. For the second experiment, chicks were distributed in a 2 x 2 factorial randomized block (sex) experimental design consisting of 2 breeder ages (31 or 58 wk) and 2 hatching times (479-485 and 491-497 h). At 18 d of embryonic development, embryos of 51-wk-old breeders were larger than those of 38-wk-old breeders (P < 0.05), whereas yolk-free chick weight was similar (P > 0.05). Embryo organ weight was similar for the 2 breeder ages (P > 0.05); however, there was greater development of intestinal villi for embryos of the 51-wk-old breeders. There were no differences between breeder ages in hatchability and chick quality score (P > 0.05). Yolk-free chick weight at pulling was greater (P < 0.05) for chicks from 51-wk-old breeders. Hatching time did not affect performance from 1 to 7 d (P > 0.05); however, chicks hatching at 491-497 h had better performance from 1 to 28 d than did chicks hatching at 479-485 h (P < 0.05). In conclusion, the age of slow-growing breeders affects embryo villi development and chick weight but does not improve incubation results or chick quality. Chicks hatching later (491-497 h) had better performance results than chicks hatching earlier (479-485 h).

Effect of a commercial product containing canthaxanthin for in ovo feeding to broiler embryos on hatchability, chick quality, oxidation status, and performance

In ovo feeding has been indicated to improve hatchability, newly hatched chick quality, and broiler performance. The aim of this study was to investigate the effect of in ovo feeding of a commercial canthaxanthin product (CCX) containing lignosulphonate, corn starch, canthaxanthin, dextrin (yellow), and ethoxyquin through assessing incubation results, newly hatched quality and oxidation status and broiler performance at 1 to 14 d of age. A total of 780 egg were distributed in a randomized complete block design with 5 treatments (levels of CCX: 0.0, 0.35, 0.45, 0.55, and 0.65 mg/0.5 mL of sterilized and distilled water) and 156 eggs per treatment. The blocking factor was setters. At 17.5 d of embryo development, in ovo injected treatments were applied, using a manual needle. The in ovo feeding of CCX resulted in lower hatching rates (P < 0.05) and a longer hatching window (P < 0.05) as compared with noninjected CCX treatment. The CCX injection did not affect the bursa and spleen percentage of newly hatched chick (P > 0.05). In addition, a higher percentage of chicks with poor physical quality score (<71.0 points) was obtained among the chicks from eggs injected with 0.55 and 0.65 mg of CCX (P < 0.05). There were higher total proteins and catalase activity in the livers of the chicks injected with CCX. Broiler chicks in the control group (0.0 mg of CCX) presented higher BW and BW gain during 1 to 7 and 7 to 14 d of after hatch (P < 0.05). The viability (%) of chicks at 1 to 14 d of after hatch decreased with inoculation greater than 0.45 mg of CCX in ovo (P < 0.05). Although the CCX shown an improvement in oxidation status of chicks, the hatchability and performance of broilers decreased. We concluded that a commercial CCX is not recommended for injection in ovo, and furthers studies should carried out to elucidate the use of pure canthaxanthin.

Comparative analysis of hatcheries contribution to poor development of day-old chicks based on biological and immunological performance

BACKGROUND AND AIM

The quality of day-old chicks is a cornerstone to successful poultry production. Chicks with a poor quality start slowly in the field and may have high feed intake, poor growth rate, and poor feed conversion ratio. The current study aimed to assess chick quality challenges encountered from day-old chicks hatched in most commercial hatcheries in Ghana.

MATERIALS AND METHODS

A total of 300 day-old chicks each were obtained from commercial hatcheries in Ghana and Europe. The chicks were labeled as locally hatched broiler day-old chicks (LBDOC) and foreign hatched broiler day-old chicks (FBDOC), respectively. Chicks were reared and monitored from day old to 21 days post-hatch. Sample of chicks (n=25) from each hatchery was euthanized weekly at 1, 7, 14, and 21 days and blood samples collected for analysis. The parameters measured included physical, hematological, immunological, histological, and bacteriological characteristics. All data were analyzed by SAS Proc GLM at p<0.05.

RESULTS

The live weight of chicks was higher in FBDOC compared to LBDOC on the 1st day. The chick length and shank length of FBDOC were longer than the LBDOC. The 7-day chick mortality was 6% in LBDOC as compared to 1.5% in FBDOC. The LBDOC also had a higher wet and dry residual yolk sac percentages as well as higher residual yolk sac fluid volume than the FBDOC. The rate of yolk sac disappearance of the FBDOC was higher than the LBDOC. More than half of the LBDOC had developed navel strings and leaky navel compared to FBDOC. The LBDOC recorded Escherichia coli, Proteus, Streptococcus spp., and Gram-negative bacteria in the residual yolk sac isolated through the 21 days while FBDOC recorded E. coli, Proteus, and Gram-negative bacteria. The intestinal villi count, lengths, width, and surface area were all not significantly different. The blood monocyte levels appeared higher in FBDOC than LBDOC, which give evidence of higher immunity in FBDOC than LBDOC.

CONCLUSION

The results indicate a challenging situation in maintaining the quality of locally hatched broiler day-old-chicks compared to foreign hatched broiler-day-old-chicks. The study demonstrates that chick quality impact goes beyond the physical characteristics of chick weight and chick length, and the higher performance of FBDOC may be influenced by compliance with international hatchery standards and vaccination protocols.