Modeling biodegradation of toluene in rotating drum biofilter

Performance of biotrickling filters packed with structured or cubic polyurethane sponges for VOC removal

Two identical bench-scale biotrickling filters (BTFs), BTF 1 and BTF 2, were evaluated for toluene removal at various gas empty bed contact times (EBCTs) and organic loadings. BTF 1 and BTF 2 were packed with structured and cubic synthetic polyurethane sponges, respectively. At a constant toluene loading of 16 g/(m3.hr), toluene removal efficiencies decreased from 98.8% to 64.3% for BTF 1 and from 98.4% to 74.1% for BTF 2 as gas EBCT decreased from 30 to 5 sec. When the toluene loading increased from 35 to 140 g/(m3.hr) at a gas EBCT of 30 sec, the removal efficiencies decreased from 99.1% to 77.4% for BTF 1 and from 99.0% to 81.5% for BTF 2. The pressure drop for both BTFs increased with increased air flow rate, and did not significantly vary while the toluene loading was increased under similar operation conditions. BTF 1 and BTF 2 could start up successfully within 19 and 27 days, respectively, when packed with fresh sponge media, and the performances could be restored in 3-7 days after biomass was removed and wasted from the media. BTF 2 displayed higher removal efficiency even under shorter EBCT or higher loading rate than BTF1 when other operation conditions were similar, while it showed lower pressure drop than BTF 1 during the whole period of operation. These results demonstrated that both BTFs could treat waste gas containing toluene effectively.

Modeling variations of medium porosity in rotating drum biofilter

Rotating drum biofilters (RDBs) mounted with reticulated polyurethane sponge media has showed high removal efficiencies over a long period of time when used for volatile organic compound (VOC) removal. Due to the accumulation of biomass within the sponge medium, the porosity of a filter bed usually changes dynamically, which makes it difficult to predict and to control. In this paper, the porosity of a multi-layer RDB bed was investigated by a diffusion-reaction model in which biofilm growth and decay were taken into account at the pore scale of the sponge medium. Temporal and spatial changes of porosity were studied under various organic loadings and gas empty bed contact times (EBCTs). The porosity of the biofilter bed was assumed to be a function of biofilm thickness, and all the pores were assumed to be uniform. Toluene was selected as the model VOC. The model was solved using numerical methods through the MATLAB software. Results show that the porosity decreased with increased time of operation, increased toluene loading, or decreased gas EBCT value. The porosity in the outermost medium layer was less than that in the inner medium layers. Toluene removal efficiencies and porosities calculated from this model correlated with the experimental data well. Porosity variation was proposed to be an indicator for prediction of biofilter performance in biofilters as a consequence.

Effect of gas empty bed contact time on performances of various types of rotating drum biofilters for removal of VOCs

The effects of gas empty bed contact time (EBCT), biofilter configuration, and types of volatile organic compounds (VOCs) were evaluated to assess the performance of rotating drum biofilters (RDBs), especially at low EBCT values. Three types of pilot-scale RDBs, a single-layer RDB, a multi-layer RDB, and a hybrid RDB, were examined at various gas EBCTs but at a constant VOC loading rate. Diethyl ether, toluene, and hexane were used separately as model VOC. When EBCT increased from 5.0 to 60s at a constant VOC loading rate of 2.0kgCOD/(m(3)day), ether removal efficiency increased from 73.1% to 97.6%, from 81.6% to 99.9%, and from 84.0% to 99.9% for the single-layer RDB, the multi-layer RDB, and the hybrid RDB, respectively, and toluene removal efficiency increased from 76.4% to 99.9% and from 84.8% to 99.9% for the multi-layer RDB and the hybrid RDB, respectively. When hexane was used as the model VOC at a constant loading rate of 0.25kgCOD/(m(3)day), hexane removal efficiency increased from 31.1% to 57.0% and from 29.5% to 50.0% for the multi-layer RDB and hybrid RDB, respectively. The single-layer, multi-layer, and hybrid RDBs exhibited, respectively, the lowest, middle, and highest removal efficiencies, when operated under similar operational loading conditions. Hexane exhibited the lowest removal efficiency, while diethyl ether displayed the highest removal efficiency. The data collected at the various EBCT values correlated reasonably well with a saturation model. The sensitivity of removal efficiency to EBCT varied significantly with EBCT values, VOC properties, and biofilter configurations. Process selection and design for RDB processes should consider these factors.

Performance of rotating drum biofilter for volatile organic compound removal at high organic loading rates

Uneven distribution of volatile organic compounds (VOCs) and biomass, and excess biomass accumulation in some biofilters hinder the application of biofiltration technology. An innovative multilayer rotating drum biofilter (RDB) was developed to correct these problems. The RDB was operated at an empty bed contact time (EBCT) of 30 s and a rotational rate of 1.0 r/min. Diethyl ether was chosen as the model VOC. Performance of the RDB was evaluated at organic loading rates of 32.1, 64.2, 128, and 256 g ether/(m3 x h) (16.06 g ether/(m3 x h) approximately 1.0 kg chemical oxygen demand (COD)/(m3 x d)). The EBCT and organic loading rates were recorded on the basis of the medium volume. Results show that the ether removal efficiency decreased with an increased VOC loading rate. Ether removal efficiencies exceeding 99% were achieved without biomass control even at a high VOC loading rate of 128 g ether/(m3 x h). However, when the VOC loading rate was increased to 256 g ether/(m3 x h), the average removal efficiency dropped to 43%. Nutrient limitation possibly contributed to the drop in ether removal efficiency. High biomass accumulation rate was also observed in the medium at the two higher ether loading rates, and removal of the excess biomass in the media was necessary to maintain stable performance. This work showed that the RDB is effective in the removal of diethyl ether from waste gas streams even at high organic loading rates. The results might help establish criteria for designing and operating RDBs.