Optimization of kinetics and operating parameters for the bioleaching of heavy metals from sewage sludge, using co-inoculation of two Acidithiobacillus species

A comprehensive review of bioleaching optimization by statistical approaches: recycling mechanisms, factors affecting, challenges, and sustainability

A serious environmental problem is associated with the accumulation of solid waste on the Earth. Researchers are encouraged to find an efficient and sustainable method to recover highly profitable heavy metals and precious and base metals. Bioleaching is a green method of recovering valuable metals from solid waste. Optimizing the variables and conditions of the bioleaching process is crucial to achieving maximum metal recovery most cost-effectively. The conventional optimization method (one factor at a time) is well-studied. However, it has some drawbacks, such as the necessity of more experiments, the need to spend more time, and the inability to illuminate the synergistic effect of the variables. Optimization studies are increasingly utilizing response surface methodology (RSM) because it provides details about the interaction effects of variables with fewer experiments. This review discusses the application of RSM for bioleaching experiments from other solid wastes. It discusses the Central Composite and Box-Behnken designs as the most commonly used designs for optimizing bioleaching methods. The most influential factors for increasing the heavy metal recovery rate in applying RSM using the bioleaching process are recognized, and some suggestions are made for future research.

Demetallization of Sewage Sludge Using Low-Cost Ionic Liquids

Sludge produced from wastewater treatment has little to no value and is typically treated through volume reduction techniques, such as dewatering, thickening, or digestion. However, these methods inherently increase heavy metal concentrations, which makes the sludge unsuitable for land spreading and difficult to dispose of, owing to strict legal requirements/regulations concerning these metals. We addressed this problem, for the first time, by using recyclable low-cost protic ionic liquids to complex these toxic metals through a chemical fractionation process. Sewage sludge samples collected from wastewater plants in the UK were heated with methylimidazolium chloride ([Hmim]Cl, triethylammonium hydrogen sulfate ([TEA][HSO₄]) and dimethylbutylammonium hydrogen sulfate ([DMBA][HSO₄]) under various operating temperatures, times and solids loadings to separate the sludge from its metal contaminants. Analysis of the residual solid product and metal-rich ionic liquid liquor using inductively coupled plasma-emission spectrometry showed that [Hmim]Cl extracted >90% of Cd^II, Ni^II, Zn^II, and Pb^II without altering the phosphorus content, while other toxic metals such as Cr^III, Cr^VI and As^III were more readily removed (>80%) with [TEA][HSO₄]. We test the recyclability of [Hmim]Cl, showing insignificant efficiency losses over 6 cycles and discuss the possibilities of using electrochemical deposition to prevent the buildup of metal in the IL. This approach opens up new avenues for sewage sludge valorization, including potential applications in emulsion fuels or fertilizer development, accessed by techno-economic analysis.

Biosolids and sludge management

The advancements in the field of sludge and biosolids have been made over the past year. This review outlines the major contributions of researchers that have been published in peer-reviewed journals and conference proceedings throughout 2018. The review is organized in sections including regulatory developments and market analysis; analysis and quantification of characteristics including microconstituents and metals; treatment advances for the conversion of sludge to biosolids including pretreatment and sludge minimization, conditioning and dewatering, digestion, composting, and innovative technologies; product development and reuse including adsorbents and thermal products, agricultural and other uses, and innovative uses; odor and air emissions; and energy factors. PRACTITIONER POINTS: Summary of advances in the field of residuals and biosolids research in 2018. This review outlines the major contributions of researchers that have been published in peer-reviewed journals and conference proceedings. Topics covered range from regulation to innovation.

Cleaner utilization of electroplating sludge by bioleaching with a moderately thermophilic consortium: A pilot study

The semi-pilot scale bioleaching of electroplating sludge by the moderately thermophilic acidophilic consortium was carried out for the first time. During the microbial cultivation, Leptospirillum ferriphilum CS13, Acidithiobacillus caldus S2, and Sulfobacillus acidophilus CS5 could grow rapidly in a 300 L aeration packed reactor, in which the total suspended cell concentration could fluctuate around 3 × 10⁸ cells/mL and the community structure remained relatively stable. During the bioleaching process, the microbial stock solution could effectively leach heavy metals from electroplating sludge in a stirred reactor within a few hours. Meanwhile, the effects of pH, temperature, the quantity of active culture, and liquid-solid ratio on the bioleaching behavior were also investigated. The optimal conditions for electroplating sludge bioleaching were pH 1.5, temperature 45 °C, bacterial liquid ratio 40%, liquid-solid ratio 4:1 L kg^-1, and leaching time 5 h. The total removal rate of various heavy metals in electroplating sludge was over 99%. The bioleaching residue was successfully passed the TCLP test, and the total contents of heavy metals in the residue were also well below the regulatory criteria. In addition, the XRD analysis of the bioleaching residue was also confirmed that the moderately thermophilic consortium bioleaching provided a cleaner process than chemical leaching on the removal of the residual fraction metals, which was feasible and attractive for industrial treatment of electroplating sludge.