Wetting Technologies for High-Accuracy Sink-Float Separations in Water- Based Media

Separation of hazardous polyvinyl chloride from waste plastics by flotation assisted with surface modification of ammonium persulfate: Process and mechanism

Plastic separation becomes an effective method to improve the plastic recycling by concentrating a single component from complex plastic mixtures. Based on advanced oxidation process, surface modification assisted by ammonium persulfate ((NH₄)₂S₂O₈) was applied to selectively wet plastic surface, achieving the separation of hazardous polyvinyl chloride (PVC) from acrylonitrile butadiene styrene (ABS), polystyrene (PS), and polycarbonate (PC) in forth flotation. The mechanisms were investigated through contact angle, X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FT-IR), as well as scanning electron microscope (SEM). The floatability of PS, PC, and ABS reduces owing to the introduction of carbonyl (O = CO), hydroxyl (-OH), and amide (O = C-NH₂) on plastic surfaces, which is the result of the oxidation by sulfate radical (SO₄^∙-) and the hydrolysis of nitrile group (CN) and butadiene (CC). Then, available reaction equations of ABS, PS, and PC were established to supplement the mechanisms of surface modification. The optimal conditions for flotation separation of PVC are (NH₄)₂S₂O₈ concentration 0.2 M, temperature 70 °C, pretreatment time 30 min, pH 10, flotation time 4 min, terpineol dosage 20 mg/L, and particle size 3-4 mm. The recovery and purity of PVC reach 100 % and 99.7 ± 0.2 % respectively, favoring the reuse of separated waste plastic.

Upgrading of PVC rich wastes by magnetic density separation and hyperspectral imaging quality control

Polyvinylchloride (PVC) is one of the most produced polymers in Europe, with a share of 11% in terms of mass (8 milliontons) of total polymer consumption, but in 2010 only 5% of the total PVC production came from recycled materials, where other polymer recycling achieves a level of 15% on average. In order to find an innovative process to extract PVC from window frames waste, a combination of two innovative technologies was tested: magnetic density separation (MDS) and hyperspectral imaging (HSI). By its nature, MDS is a flexible high precision density separation technology that is applicable to any mixture of polymers and contaminants with non-overlapping densities. As PVC has a very distinctive high density, this technology was tested to obtain high-grade PVC pre-concentrates from window frame waste. HSI was used to perform a quality control of the products obtained by MDS showing that PVC was clearly discriminated from unwanted rubber particles of different colors. The results showed that the combined application of MDS and HSI techniques allowed to separate and to check the purity of PVC from window frame waste.

An innovative recycling process to obtain pure polyethylene and polypropylene from household waste

An innovative recycling process, based on magnetic density separation (MDS) and hyperspectral imaging (HSI), to obtain high quality polypropylene and polyethylene as secondary raw materials, is presented. More in details, MDS was applied to two different polyolefin mixtures coming from household waste. The quality of the two separated PP and PE streams, in terms of purity, was evaluated by a classification procedure based on HSI working in the near infrared range (1000-1700 nm). The classification model was built using known PE and PP samples as training set. The results obtained by HSI were compared with those obtained by classical density analysis carried in laboratory on the same polymers. The results obtained by MDS and the quality assessment of the plastic products by HSI showed that the combined action of these two technologies is a valid solution that can be implemented at industrial level.