Trinh TT, Kim J, Sato R, Matsumoto K, Teranishi T. Synthesis of mesoscopic particles of multi-component rare earth permanent magnet compounds.
SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS 2021;
22:37-54. [PMID:
33536840 PMCID:
PMC7833049 DOI:
10.1080/14686996.2020.1862630]
[Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/20/2020] [Revised: 12/06/2020] [Accepted: 12/07/2020] [Indexed: 05/08/2023]
Abstract
Multielement rare earth (R)-transition metal (T) intermetallics are arguably the next generation of high-performance permanent magnetic materials for future applications in energy-saving and renewable energy technologies. Pseudobinary Sm2Fe17N3 and (R,Zr)(Fe,Co,Ti)12 (R = Nd, Sm) compounds have the highest potential to meet current demands for rare-earth-element-lean permanent magnets (PMs) with ultra-large energy product and operating temperatures up to 200°C. However, the synthesis of these materials, especially in the mesoscopic scale for maximizing the maximum energy product (B H m a x ), remains a great challenge. Nonequilibrium processes are apparently used to overcome the phase-stabilization challenge in preparing the R-T intermetallics but have limited control of the material's microstructure. More radical bottom-up nanoparticle approaches based on chemical synthesis have also been explored, owing to their potential to achieve the desired composition, structure, size, and shape. While a great achievement has been made for the Sm2Fe17N3, progress in the synthesis of (R,Zr)(Fe,Co,Ti)12 magnetic mesoscopic particles (MMPs) and R-T/T exchange-coupled nanocomposites (NCMs) with substantial coercivity (H c ) and remanence (M r ) , respectively, remains marginal.
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